Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2005-2007.2009 Approved Nissan Xterra 2009 BR

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BR


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BRAKES




                                                                                                                             BR
                                                                                                                                                                  A


                                                                                                                                                                  B
                                                                                                  SECTION
                                                                                                            BRAKE SYSTEM                                          C


                                                                                                                                                                  D


                                                                                                                                                                  E
                                                                  CONTENTS
PRECAUTION .............................................. 3
                                                     .                             BRAKE MASTER CYLINDER .......................... 11 BR
                                                                                     On Board Inspection ...............................................11
                                                                                                                                                    .
PRECAUTIONS .................................................. 3
                                                         .
  Precaution for Supplemental Restraint System                                     BRAKE TUBE AND HOSE ............................... 12                         G
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                            Hydraulic Circuit .....................................................12
                                                                                                                                                        .
  SIONER" .................................................................. 3
                                                                      .
                                                                                   FRONT BRAKE ........................................................13
                                                                                                                                                   .
  Precaution for Brake System ................................... 3   .
                                                                                    FRONT BRAKE : Inspection ...................................13 .              H
PREPARATION ........................................... 4
                                                   .                               REAR BRAKE ...........................................................14
                                                                                                                                                     .
PREPARATION .................................................. 4
                                                         .                          REAR BRAKE : Inspection .....................................14  .
                                                                                                                                                                  I
  Special Service Tool ................................................ 4
                                                                 .
                                                                                   ON-VEHICLE MAINTENANCE ................... 15
                                                                                                                          .
  Commercial Service Tool ......................................... 4
                                                                 .
                                                                                   BRAKE PEDAL ................................................. 15               J
FUNCTION DIAGNOSIS .............................. 5
                                             .                                       Inspection and Adjustment .....................................15
                                                                                                                                                .
NOISE, VIBRATION AND HARSHNESS                                                     BRAKE FLUID .................................................. 17
(NVH) TROUBLESHOOTING ............................ 5
                                             .                                       On Board Inspection ...............................................17
                                                                                                                                                         .        K
  NVH Troubleshooting Chart ..................................... 5
                                                           .                         Drain and Refill .......................................................17
                                                                                                                                                         .
                                                                                     Bleeding Brake System ..........................................17  .
BASIC INSPECTION ................................... 6
                                                .
                                                                                                                                                                  L
FRONT DISC BRAKE ........................................ 6
                                                    .                              ON-VEHICLE REPAIR ................................ 19
                                                                                                                                  .

BRAKE PAD ............................................................... 6
                                                                   .               BRAKE PEDAL ................................................. 19
 BRAKE PAD : Inspection ......................................... 6.                 Exploded View ........................................................19
                                                                                                                                                       .          M
                                                                                     Removal and Installation ........................................19
                                                                                                                                                       .
DISC ROTOR .............................................................. 6
                                                                   .
 DISC ROTOR : Inspection ....................................... 6 .               BRAKE TUBE AND HOSE ............................... 21
                                                                                                                                                                  N
                                                                                     Hydraulic Circuit .....................................................21
                                                                                                                                                        .
REAR DISC BRAKE .......................................... 8
                                                     .                               Removal and Installation of Front Brake Piping
                                                                                     and Brake Hose ......................................................22
                                                                                                                                                        .
BRAKE PAD ............................................................... 8
                                                                   .                 Removal and Installation of Rear Brake Piping                                O
 BRAKE PAD : Inspection ......................................... 8.                 and Brake Hose ......................................................23
                                                                                                                                                        .
DISC ROTOR .............................................................. 8
                                                                   .                 Inspection After Installation ....................................24
                                                                                                                                                        .
 DISC ROTOR : Inspection ....................................... 8 .                                                                                              P
                                                                                   BRAKE MASTER CYLINDER .......................... 26
BRAKE BOOSTER ............................................ 9
                                                     .                               Removal and Installation ........................................26
                                                                                                                                                  .
  Inspection ................................................................. 9
                                                                        .          BRAKE BOOSTER ........................................... 28
VACUUM LINES ................................................10
                                                         .                           Removal and Installation ........................................28
                                                                                                                                                  .
  Inspection ............................................................... 10
                                                                        .          VACUUM LINES ............................................... 30


Revision: October 2008                                                       BR-1                                                              2009 Xterra
  Removal and Installation ....................................... 30
                                                               .                 FRONT DISC BRAKE ...................................... 43
                                                                                                                                     .
                                                                                   Exploded View of Brake Caliper ............................ 43
                                                                                                                                            .
FRONT DISC BRAKE ....................................... 31
                                                     .                             Disassembly and Assembly ................................... 43
                                                                                                                                            .
  Exploded View of Brake Pads ............................... 31        .
  Removal and Installation of Brake Pad ................. 31            .        REAR DISC BRAKE ......................................... 46
                                                                                                                                       .
  Brake Burnishing ................................................... 32
                                                                        .          Exploded View of Brake Caliper ............................ 46
                                                                                                                                            .
  Exploded View of Brake Caliper ............................ 33        .          Disassembly and Assembly ................................... 46
                                                                                                                                            .
  Removal and Installation of Brake Caliper and
  Disc Rotor .............................................................. 33
                                                                        .        SERVICE DATA AND SPECIFICATIONS
                                                                                 (SDS) .......................................................... 49
REAR DISC BRAKE ......................................... 36
                                                      .
  Exploded View of Brake Pad ................................. 36       .        SERVICE DATA AND SPECIFICATIONS
  Removal and Installation of Brake Pad ................. 36            .        (SDS) ................................................................ 49
                                                                                                                                                    .
  Brake Burnishing ................................................... 37
                                                                        .          General Specification ............................................. 49
                                                                                                                                                       .
  Exploded View of Brake Caliper ............................ 38        .          Brake Pedal ........................................................... 49
                                                                                                                                                       .
  Removal and Installation of Brake Caliper and                                    Brake Booster ........................................................ 50
                                                                                                                                                       .
  Disc Rotor .............................................................. 38
                                                                        .          Check Valve ........................................................... 50
                                                                                                                                                       .
                                                                                   Front Disc Brake .................................................... 50
                                                                                                                                                       .
DISASSEMBLY AND ASSEMBLY ............ 41
                                  .                                                Rear Disc Brake ..................................................... 50
                                                                                                                                                       .
BRAKE MASTER CYLINDER .......................... 41
                                             .
  Disassembly and Assembly ................................... 41
                                                           .




Revision: October 2008                                                      BR-2                                                              2009 Xterra
                                                 PRECAUTIONS
< PRECAUTION >
PRECAUTION                                                                                                                          A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT                                                         B
PRE-TENSIONER"                                                                                            INFOID:0000000004064603



The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.                     D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:                                                                                                                      E



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