Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2005-2007.2009 Approved Nissan Xterra 2009 BRC
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BRAKES
BRC
A
B
SECTION
BRAKE CONTROL SYSTEM C
D
E
CONTENTS
TYPE 1 Component Description ..........................................19
. BRC
BASIC INSPECTION ................................... 7
. TCS .................................................................... 20
System Diagram .....................................................20
.
G
APPLICATION NOTICE ..................................... 7
. System Description .................................................20
.
Application Notice .................................................... 7
.
ABS ................................................................... 21
DIAGNOSIS AND REPAIR WORKFLOW ......... 8
. System Diagram .....................................................21
. H
Work Flow ................................................................ 8
. System Description .................................................21
.
Diagnostic Work Sheet ........................................... 11.
EBD ................................................................... 22
INSPECTION AND ADJUSTMENT ...................12
. System Diagram .....................................................22
. I
System Description .................................................22
.
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ....................................................... 12
. DIAGNOSIS SYSTEM [ABS ACTUATOR J
ADDITIONAL SERVICE WHEN REPLACING AND ELECTRIC UNIT (CONTROL UNIT)] ....... 23
CONTROL UNIT : Description ............................... 12 . CONSULT-III Function (ABS) .................................23
.
ADDITIONAL SERVICE WHEN REPLACING
K
CONTROL UNIT : Special Repair Requirement .... 12 COMPONENT DIAGNOSIS ........................ 28
.
ADJUSTMENT OF STEERING ANGLE SENSOR APPLICATION NOTICE .................................... 28
NEUTRAL POSITION ............................................... 12 . Application Notice ...................................................28
. L
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ....................... 12 . C1101, C1102, C1103, C1104 WHEEL SEN-
ADJUSTMENT OF STEERING ANGLE SENSOR SOR-1 ................................................................ 29
M
NEUTRAL POSITION : Special Repair Require- Description ..............................................................29
.
ment ....................................................................... 12
. DTC Logic ...............................................................29
.
Diagnosis Procedure ..............................................29 .
CALIBRATION OF DECEL G SENSOR .................. 13 . Component Inspection ............................................31 . N
CALIBRATION OF DECEL G SENSOR : Descrip- Special Repair Requirement ...................................31 .
tion ......................................................................... 13
.
CALIBRATION OF DECEL G SENSOR : Special C1105, C1106, C1107, C1108 WHEEL SEN-
O
Repair Requirement ............................................... 13 . SOR-2 ................................................................ 32
Description ..............................................................32
.
FUNCTION DIAGNOSIS ............................. 15
. DTC Logic ...............................................................32
.
Diagnosis Procedure ..............................................32 . P
APPLICATION NOTICE ....................................15
.
Component Inspection ............................................34 .
Application Notice .................................................. 15
.
Special Repair Requirement ...................................34 .
VDC ...................................................................16
.
C1109 POWER AND GROUND SYSTEM ........ 35
System Diagram ..................................................... 16
.
Description ..............................................................35
.
System Description ................................................ 17
.
DTC Logic ...............................................................35
.
Component Parts Location ..................................... 18
.
Revision: October 2008 BRC-1 2009 Xterra
Diagnosis Procedure ............................................. 35
. DTC Logic .............................................................. 56
.
Special Repair Requirement .................................. 36
. Diagnosis Procedure .............................................. 56.
Component Inspection ........................................... 57 .
C1110, C1170 ABS ACTUATOR AND ELEC- Special Repair Requirement .................................. 57 .
TRIC UNIT (CONTROL UNIT) .......................... 37
.
DTC Logic .............................................................. 37
. C1143, C1144 STEERING ANGLE SENSOR ... 58
Diagnosis Procedure ............................................. 37 . Description ............................................................. 58
.
Special Repair Requirement .................................. 37 . DTC Logic .............................................................. 58
.
Diagnosis Procedure .............................................. 58 .
C1111 ABS MOTOR, MOTOR RELAY SYS- Component Inspection ........................................... 59 .
TEM ................................................................... 38
. Special Repair Requirement .................................. 59 .
Description ............................................................. 38
.
DTC Logic .............................................................. 38
. C1155 BRAKE FLUID LEVEL SWITCH .......... 60
.
Diagnosis Procedure ............................................. 38 . Description ............................................................. 60
.
Component Inspection ........................................... 39 . DTC Logic .............................................................. 60
.
Special Repair Requirement .................................. 39 . Diagnosis Procedure .............................................. 60 .
Component Inspection ........................................... 61 .
C1113, C1145, C1146 YAW RATE/SIDE/DE- Special Repair Requirement .................................. 61 .
CEL G SENSOR ............................................... 40
.
Description ............................................................. 40
. C1156 ST ANG SEN COM CIR ........................ 63
.
DTC Logic .............................................................. 40
. Description ............................................................. 63
.
Diagnosis Procedure ............................................. 40 . DTC Logic .............................................................. 63
.
Component Inspection ........................................... 41 . Diagnosis Procedure .............................................. 63 .
Special Repair Requirement .................................. 41 .
C1160 DECEL G SEN SET .............................. 64
.
C1115 WHEEL SENSOR .................................. 43
. Description ............................................................. 64
.
Description ............................................................. 43
. DTC Logic .............................................................. 64
.
DTC Logic .............................................................. 43
. Diagnosis Procedure .............................................. 64 .
Diagnosis Procedure ............................................. 43 .
C1163 ST ANGLE SEN SAFE ......................... 65
.
Component Inspection ........................................... 44 .
Description ............................................................. 65
.
Special Repair Requirement .................................. 45 .
DTC Logic .............................................................. 65
.
C1116 STOP LAMP SWITCH ........................... 46
. Diagnosis Procedure .............................................. 65 .
Description ............................................................. 46
.
C1164, C1165, C1166, C1167 CV/SV SYS-
DTC Logic .............................................................. 46
.
Diagnosis Procedure ............................................. 46 .
TEM ................................................................... 66
.
Special Repair Requirement .................................. 47 . Description ............................................................. 66
.
DTC Logic .............................................................. 66
.
C1120, C1122, C1124, C1126 IN ABS SOL .... 48
. Diagnosis Procedure .............................................. 66 .
Description ............................................................. 48
. Component Inspection ........................................... 67 .
DTC Logic .............................................................. 48
. Special Repair Requirement .................................. 68 .
Diagnosis Procedure ............................................. 48 .
Component Inspection ........................................... 49 .
U1000 CAN COMM CIRCUIT ........................... 69
.
Description ............................................................. 69
.
Special Repair Requirement .................................. 49 .
DTC Logic .............................................................. 69
.
C1121, C1123, C1125, C1127 OUT ABS SOL... 51 Diagnosis Procedure .............................................. 69 .
Description ............................................................. 51
. Special Repair Requirement .................................. 69 .
DTC Logic .............................................................. 51
.
Diagnosis Procedure ............................................. 51 .
VDC OFF SWITCH ........................................... 70
.
Description ............................................................. 70
.
Component Inspection ........................................... 52 .
Component Function Check .................................. 70 .
Special Repair Requirement .................................. 52 .
Diagnosis Procedure .............................................. 70 .
C1130, C1131, C1132, C1133, C1136 EN- Component Inspection ........................................... 71 .
GINE SIGNAL ................................................... 54
.
ABS WARNING LAMP ..................................... 72
.
Description ............................................................. 54
.
Description ............................................................. 72
.
DTC Logic .............................................................. 54
.
Component Function Check .................................. 72 .
Diagnosis Procedure ............................................. 54 .
Diagnosis Procedure .............................................. 72 .
Special Repair Requirement .................................. 54 .
BRAKE WARNING LAMP ................................ 73
.
C1140 ACTUATOR RLY .................................. 56
.
Description ............................................................. 73
.
Description ............................................................. 56
.
Revision: October 2008 BRC-2 2009 Xterra
Component Function Check ................................... 73
. Precaution for Supplemental Restraint System
Diagnosis Procedure .............................................. 73
. (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- A
SIONER" .............................................................. 100
.
VDC OFF INDICATOR LAMP ...........................74
. Precaution for Brake System ................................ 100 .
Description ............................................................. 74
. Precaution for Brake Control ................................ 100 .
Component Function Check ................................... 74 . B
Precaution for CAN System .................................. 101 .
Diagnosis Procedure .............................................. 74.
PREPARATION ........................................ 103
.
SLIP INDICATOR LAMP ...................................75
. C
Description ............................................................. 75
. PREPARATION ............................................... 103
Component Function Check ................................... 75 . Special Service Tool ............................................. 103
.
Diagnosis Procedure .............................................. 75. Commercial Service Tool ..................................... 103
. D
ECU DIAGNOSIS ........................................ 76
. REMOVAL AND INSTALLATION ............ 104
.
APPLICATION NOTICE ....................................76
. WHEEL SENSORS ......................................... 104 E
Application Notice .................................................. 76
. Removal and Installation ...................................... 104
.
ABS ACTUATOR AND ELECTRIC UNIT SENSOR ROTOR ............................................ 105
(CONTROL UNIT) .............................................77
. Removal and Installation ...................................... 105
. BRC
Reference Value .................................................... 77.
Wiring Diagram - Without Hill Descent Control/Hill ACTUATOR AND ELECTRIC UNIT (ASSEM-
Start Assist ............................................................. 81
. BLY) ................................................................ 106 G
Fail-Safe ................................................................. 88
. Removal and Installation ...................................... 106
.
DTC No. Index ....................................................... 89
.
STEERING ANGLE SENSOR ......................... 108
Removal and Installation ...................................... 108
. H
SYMPTOM DIAGNOSIS ............................. 91
.
APPLICATION NOTICE ....................................91
. G SENSOR ...................................................... 109
Application Notice .................................................. 91
. Removal and Installation ...................................... 109
. I
TYPE 2
VDC/TCS/ABS ...................................................92
.
Symptom Table ...................................................... 92
. BASIC INSPECTION ................................ 110
.
J
EXCESSIVE ABS FUNCTION OPERATION APPLICATION NOTICE .................................. 110
FREQUENCY ....................................................93
. Application Notice ................................................. 110
.
Diagnosis Procedure .............................................. 93
. K
DIAGNOSIS AND REPAIR WORKFLOW ...... 111
UNEXPECTED PEDAL REACTION .................94
. Work Flow ............................................................. 111
.
Diagnosis Procedure .............................................. 94
. Diagnostic Work Sheet ......................................... 114 .
L
THE BRAKING DISTANCE IS LONG ...............95
. INSPECTION AND ADJUSTMENT ................ 115
Diagnosis Procedure .............................................. 95
.
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ..................................................... 115
. M
ABS FUNCTION DOES NOT OPERATE ..........96
.
Diagnosis Procedure .............................................. 96
. ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description .............................. 115 .
PEDAL VIBRATION OR ABS OPERATION ADDITIONAL SERVICE WHEN REPLACING N
SOUND OCCURS .............................................97
. CONTROL UNIT : Special Repair Requirement ... 115 .
Diagnosis Procedure .............................................. 97
.
ADJUSTMENT OF STEERING ANGLE SENSOR
O
VEHICLE JERKS DURING VDC/TCS/ABS NEUTRAL POSITION ............................................. 115 .
CONTROL .........................................................98
. ADJUSTMENT OF STEERING ANGLE SENSOR
Diagnosis Procedure .............................................. 98
. NEUTRAL POSITION : Description ...................... 115 .
ADJUSTMENT OF STEERING ANGLE SENSOR P
NORMAL OPERATING CONDITION ................99
. NEUTRAL POSITION : Special Repair Require-
Description ............................................................. 99
. ment ...................................................................... 115
.
PRECAUTION ........................................... 100
. CALIBRATION OF DECEL G SENSOR ................. 116 .
CALIBRATION OF DECEL G SENSOR : Descrip-
PRECAUTIONS ............................................... 100
. tion ........................................................................ 116
.
Revision: October 2008 BRC-3 2009 Xterra
CALIBRATION OF DECEL G SENSOR : Special Special Repair Requirement ................................ 140
.
Repair Requirement .............................................116
.
C1111 ABS MOTOR, MOTOR RELAY SYS-
FUNCTION DIAGNOSIS ........................... 118
. TEM .................................................................. 141
.
Description ........................................................... 141
.
APPLICATION NOTICE ................................. 118
. DTC Logic ............................................................ 141
.
Application Notice .................................................118
. Diagnosis Procedure ............................................ 141 .
Component Inspection ......................................... 142 .
VDC ................................................................. 119
.
Special Repair Requirement ................................ 142 .
System Diagram ...................................................119
.
System Description ...............................................120
. C1113, C1145, C1146 YAW RATE/SIDE/DE-
Component Parts Location ...................................121 . CEL G SENSOR .............................................. 143
.
Component Description ........................................122
. Description ........................................................... 143
.
TCS ................................................................. 123
. DTC Logic ............................................................ 143
.
Diagnosis Procedure ............................................ 143 .
System Diagram ...................................................123
.
Component Inspection ......................................... 144 .
System Description ...............................................123
.
Special Repair Requirement ................................ 144 .
ABS ................................................................. 124
.
System Diagram ...................................................124
.
C1115 WHEEL SENSOR ................................ 146
.
Description ........................................................... 146
.
System Description ...............................................124
.
DTC Logic ............................................................ 146
.
EBD ................................................................. 125
. Diagnosis Procedure ............................................ 146 .
System Diagram ...................................................125
. Component Inspection ......................................... 147 .
System Description ...............................................125
. Special Repair Requirement ................................ 148 .
DIAGNOSIS SYSTEM [ABS ACTUATOR C1116 STOP LAMP SWITCH ......................... 149
.
AND ELECTRIC UNIT (CONTROL UNIT)] .... 126
. Description ........................................................... 149
.
CONSULT-III Function (ABS) ...............................126
. DTC Logic ............................................................ 149
.
Diagnosis Procedure ............................................ 149 .
COMPONENT DIAGNOSIS ...................... 131
. Special Repair Requirement ................................ 150 .
APPLICATION NOTICE ................................. 131
. C1120, C1122, C1124, C1126 IN ABS SOL ... 151
.
Application Notice .................................................131
. Description ........................................................... 151
.
DTC Logic ............................................................ 151
.
C1101, C1102, C1103, C1104 WHEEL SEN- Diagnosis Procedure ............................................ 151 .
SOR-1 ............................................................. 132
. Component Inspection ......................................... 152 .
Description ............................................................132
. Special Repair Requirement ................................ 152 .
DTC Logic .............................................................132
.
Diagnosis Procedure ............................................132 . C1121, C1123, C1125, C1127 OUT ABS SOL.. 154
Component Inspection ..........................................134 . Description ........................................................... 154
.
Special Repair Requirement .................................134 . DTC Logic ............................................................ 154
.
Diagnosis Procedure ............................................ 154 .
C1105, C1106, C1107, C1108 WHEEL SEN- Component Inspection ......................................... 155 .
SOR-2 ............................................................. 135
. Special Repair Requirement ................................ 155 .
Description ............................................................135
.
DTC Logic .............................................................135
. C1130, C1131, C1132, C1133, C1136 EN-
Diagnosis Procedure ............................................135 . GINE SIGNAL .................................................. 157
.
Component Inspection ..........................................137 . Description ........................................................... 157
.
Special Repair Requirement .................................137 . DTC Logic ............................................................ 157
.
Diagnosis Procedure ............................................ 157 .
C1109 POWER AND GROUND SYSTEM ...... 138
. Special Repair Requirement ................................ 157 .
Description ............................................................138
.
DTC Logic .............................................................138
. C1140 ACTUATOR RLY ................................. 159
.
Diagnosis Procedure ............................................138 . Description ........................................................... 159
.
Special Repair Requirement .................................139 . DTC Logic ............................................................ 159
.
Diagnosis Procedure ............................................ 159 .
C1110, C1170 ABS ACTUATOR AND ELEC- Component Inspection ......................................... 160 .
TRIC UNIT (CONTROL UNIT) ........................ 140
. Special Repair Requirement ................................ 160 .
DTC Logic .............................................................140
.
Diagnosis Procedure ............................................140 . C1143, C1144 STEERING ANGLE SENSOR .. 161
Description ........................................................... 161
.
Revision: October 2008 BRC-4 2009 Xterra
DTC Logic ............................................................ 161
. Component Function Check ................................. 177.
Diagnosis Procedure ............................................ 161. Diagnosis Procedure ............................................ 177
. A
Component Inspection ......................................... 162 .
Special Repair Requirement ................................ 162 . VDC OFF INDICATOR LAMP ......................... 178
Description ............................................................ 178
.
C1155 BRAKE FLUID LEVEL SWITCH ......... 163
. Component Function Check ................................. 178 . B
Description ........................................................... 163
. Diagnosis Procedure ............................................ 178 .
DTC Logic ............................................................ 163
.
Diagnosis Procedure ............................................ 163 . SLIP INDICATOR LAMP ................................. 179 C
Component Inspection ......................................... 164 . Description ............................................................ 179
.
Special Repair Requirement ................................ 164 . Component Function Check ................................. 179 .
Diagnosis Procedure ............................................ 179 .
D
C1156 ST ANG SEN COM CIR ....................... 166
.
Description ........................................................... 166
. ECU DIAGNOSIS ...................................... 180
.
DTC Logic ............................................................ 166
.
Diagnosis Procedure ............................................ 166 .
APPLICATION NOTICE .................................. 180 E
Application Notice ................................................. 180
.
C1160 DECEL G SEN SET ............................. 167
.
Description ........................................................... 167
.
ABS ACTUATOR AND ELECTRIC UNIT
DTC Logic ............................................................ 167
. (CONTROL UNIT) ........................................... 181 BRC
Diagnosis Procedure ............................................ 167 . Reference Value ................................................... 181.
Wiring Diagram - With Hill Descent Control/Hill
C1163 ST ANGLE SEN SAFE ........................ 168
. Start Assist ........................................................... 185
. G
Description ........................................................... 168
. Fail-Safe ............................................................... 191
.
DTC Logic ............................................................ 168
. DTC No. Index ...................................................... 192
.
Diagnosis Procedure ............................................ 168 . H
SYMPTOM DIAGNOSIS ........................... 194
.
C1164, C1165, C1166, C1167 CV/SV SYS-
TEM ................................................................. 169
. APPLICATION NOTICE .................................. 194
Description ........................................................... 169
. Application Notice ................................................. 194
. I
DTC Logic ............................................................ 169
. VDC/TCS/ABS ................................................ 195
Diagnosis Procedure ............................................ 169 . Symptom Table .................................................... 195
.
Component Inspection ......................................... 170 . J
Special Repair Requirement ................................ 171 . EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY .................................................. 196
C1187 DIFFERENTIAL LOCK CONTROL
Diagnosis Procedure ............................................ 196
. K
UNIT ................................................................. 172
.
Description ........................................................... 172
. UNEXPECTED PEDAL REACTION ............... 197
DTC Logic ............................................................ 172
. Diagnosis Procedure ............................................ 197
.
Diagnosis Procedure ............................................ 172 . L
THE BRAKING DISTANCE IS LONG ............. 198
U1000 CAN COMM CIRCUIT .......................... 173
. Diagnosis Procedure ............................................ 198
.
Description ........................................................... 173
. M
DTC Logic ............................................................ 173
. ABS FUNCTION DOES NOT OPERATE ....... 199
Diagnosis Procedure ............................................ 173 . Diagnosis Procedure ............................................ 199
.
Special Repair Requirement ................................ 173 .
PEDAL VIBRATION OR ABS OPERATION N
VDC OFF SWITCH .......................................... 174
. SOUND OCCURS ........................................... 200
Description ........................................................... 174
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