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EXL


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DRIVER CONTROLS




                                                                                                                EXL
                                                                                                                                                                A


                                                                                                                                                                B
                                                                                     SECTION
                                                                EXTERIOR LIGHTING SYSTEM                                                                        C


                                                                                                                                                                D


                                                                                                                                                                E
                                                                 CONTENTS
BASIC INSPECTION ................................... 4
                                                .                                  System Description .................................................18
                                                                                                                                                   .            F
                                                                                   Component Parts Location .....................................18.
DIAGNOSIS AND REPAIR WORKFLOW ......... 4
                                  .                                                Component Description ..........................................19
                                                                                                                                                   .
  Work Flow ................................................................ 4
                                                                      .                                                                                         G
                                                                                 COMBINATION SWITCH READING SYSTEM
FUNCTION DIAGNOSIS .............................. 7
                                             .                                                                    ... 20
                                                                                   System Diagram .....................................................20
                                                                                                                                                   .
HEADLAMP ........................................................ 7
                                                            .                      System Description .................................................20
                                                                                                                                                   .            H
  System Diagram ....................................................... 7
                                                                  .                Component Parts Location .....................................23.
  System Description .................................................. 7
                                                                  .
  Component Parts Location ....................................... 7
                                                                  .              DIAGNOSIS SYSTEM (BCM) ........................... 25                           I
  Component Description ............................................ 8
                                                                  .
                                                                                 HEADLAMP ..............................................................25
                                                                                                                                                    .
DAYTIME RUNNING LIGHT SYSTEM .............. 9
                                      .                                           HEADLAMP : CONSULT-III Function (BCM -
  System Diagram ....................................................... 9
                                                                  .               HEAD LAMP) ..........................................................25
                                                                                                                                                    .            J
  System Description .................................................. 9
                                                                  .
  Component Parts Location ..................................... 10
                                                                  .              FLASHER ..................................................................26
                                                                                                                                                       .
  Component Description .......................................... 10
                                                                  .               FLASHER : CONSULT-III Function (BCM -
                                                                                                                                                                K
                                                                                  FLASHER) ..............................................................26
                                                                                                                                                       .
OFF-ROAD LAMPS ..........................................12
                                                     .
  System Diagram ..................................................... 12
                                                                  .              COMB SW .................................................................26
                                                                                                                                                      .
  System Description ................................................ 12
                                                                  .               COMB SW : CONSULT-III Function (BCM -                                         EXL
                                                                                  COMB SW) .............................................................26
                                                                                                                                                      .
  Component Parts Location ..................................... 12
                                                                  .
  Component Description .......................................... 13
                                                                  .              BATTERY SAVER ....................................................27
                                                                                                                                               .
                                                                                  BATTERY SAVER : CONSULT-III Function (BCM                                     M
FRONT FOG LAMP ...........................................14
                                                      .
                                                                                  - BATTERY SAVER) ..............................................27
                                                                                                                                               .
  System Diagram ..................................................... 14
                                                                  .
  System Description ................................................ 14
                                                                  .              DIAGNOSIS SYSTEM (IPDM E/R) ................... 29
  Component Parts Location ..................................... 14
                                                                  .                                                                                             N
                                                                                   Diagnosis Description .............................................29
                                                                                                                                                  .
  Component Description .......................................... 15
                                                                  .                CONSULT - III Function (IPDM E/R) ......................31     .
TURN SIGNAL AND HAZARD WARNING                                                   COMPONENT DIAGNOSIS ........................ 34
                                                                                                                          .                                     O
LAMPS ..............................................................16
                                                                .
  System Diagram ..................................................... 16
                                                                  .              POWER SUPPLY AND GROUND CIRCUIT .... 34
  System Description ................................................ 16
                                                                  .
                                                                                 BCM (BODY CONTROL MODULE) .........................34                 .        P
  Component Parts Location ..................................... 16
                                                                  .
  Component Description .......................................... 17
                                                                  .               BCM (BODY CONTROL MODULE) : Diagnosis
                                                                                  Procedure ...............................................................34
                                                                                                                                                       .
PARKING, LICENSE PLATE AND TAIL
                                                                                 IPDM E/R (INTELLIGENT POWER DISTRIBU-
LAMPS ..............................................................18
                                                                .
                                                                                 TION MODULE ENGINE ROOM) .............................35
                                                                                                                                   .
  System Diagram ..................................................... 18
                                                                  .



Revision: October 2008                                                    EXL-1                                                              2009 Xterra
  IPDM E/R (INTELLIGENT POWER DISTRIBU-                                            PARKING, LICENSE PLATE AND TAIL
  TION MODULE ENGINE ROOM) : Diagnosis Pro-                                        LAMPS SYSTEM .............................................. 84
                                                                                                                                           .
  cedure .................................................................... 35
                                                                          .          Wiring Diagram ...................................................... 84
                                                                                                                                                       .
HEADLAMP (HI) CIRCUIT ............................... 36
                                                  .                                STOP LAMP ..................................................... 90
                                                                                                                                               .
  Description ............................................................. 36
                                                                        .            Wiring Diagram ...................................................... 90
                                                                                                                                                       .
  Component Function Check .................................. 36        .
  Diagnosis Procedure ............................................. 36  .          BACK-UP LAMP .............................................. 94
                                                                                                                                           .
                                                                                     Wiring Diagram ...................................................... 94
                                                                                                                                                       .
HEADLAMP (LO) CIRCUIT .............................. 38
                                                 .
  Description ............................................................. 38
                                                                        .          TRAILER TOW ................................................. 98
                                                                                                                                             .
  Component Function Check .................................. 38        .            Wiring Diagram ...................................................... 98
                                                                                                                                                       .
  Diagnosis Procedure ............................................. 38  .
                                                                                   ECU DIAGNOSIS ...................................... 105
OFF-ROAD LAMPS SWITCH CIRCUIT ........... 40
                                      .
  Description ............................................................. 40
                                                                        .          BCM (BODY CONTROL MODULE) ................ 105
                                                                                                                           .
  Component Function Check .................................. 40        .            Reference Value .................................................. 105 .
  Diagnosis Procedure ............................................. 40  .            Terminal Layout ................................................... 108.
                                                                                     Physical Values .................................................... 109
                                                                                                                                                            .
OFF-ROAD LAMP COVER SENSOR CIR-                                                      Wiring Diagram .................................................... 114.
CUIT .................................................................. 42
                                                                    .                Fail Safe .............................................................. 117
                                                                                                                                                            .
  Description ............................................................. 42
                                                                        .            DTC Inspection Priority Chart ............................ 118         .
  Component Function Check .................................. 42        .            DTC Index ........................................................... 118
                                                                                                                                                            .
  Diagnosis Procedure ............................................. 42  .
                                                                                   IPDM E/R (INTELLIGENT POWER DISTRI-
OFF-ROAD LAMPS CIRCUIT .......................... 44
                                              .                                    BUTION MODULE ENGINE ROOM) ............... 120
                                                                                                                           .
  Description ............................................................. 44
                                                                        .            Reference Value .................................................. 120 .
  Component Function Check .................................. 44        .            Terminal Layout ................................................... 122.
  Diagnosis Procedure ............................................. 44  .            Physical Values .................................................... 122
                                                                                                                                                            .
  Component Inspection ........................................... 46   .            Wiring Diagram .................................................... 126.
                                                                                     Fail Safe .............................................................. 129
                                                                                                                                                            .
FRONT FOG LAMP CIRCUIT .......................... 47
                                              .                                      DTC Index ........................................................... 131
                                                                                                                                                            .
  Description ............................................................. 47
                                                                        .
  Component Function Check .................................. 47        .          SYMPTOM DIAGNOSIS ........................... 132
  Diagnosis Procedure ............................................. 47  .
                                                                                   EXTERIOR LIGHTING SYSTEM SYMPTOMS 132
                                                                                                                    ..
PARKING LAMP CIRCUIT ............................... 49
                                                 .                                   Symptom Table .................................................... 132
                                                                                                                                                      .
  Description ............................................................. 49
                                                                        .
  Component Function Check .................................. 49        .          BOTH SIDE HEADLAMPS DO NOT SWITCH
  Diagnosis Procedure ............................................. 49  .          TO HIGH BEAM ............................................... 134
                                                                                                                                             .
                                                                                     Description ........................................................... 134
                                                                                                                                                           .
TURN SIGNAL LAMP CIRCUIT ....................... 54
                                             .                                       Diagnosis Procedure ............................................ 134  .
  Description ............................................................. 54
                                                                        .
  Component Function Check .................................. 54        .          BOTH SIDE HEADLAMPS (LO) ARE NOT
  Diagnosis Procedure ............................................. 54  .          TURNED ON .................................................... 135
                                                                                                                                               .
                                                                                     Description ........................................................... 135
                                                                                                                                                           .
HEADLAMP ...................................................... 57
                                                            .                        Diagnosis Procedure ............................................ 135  .
  Wiring Diagram ...................................................... 57
                                                                    .
                                                                                   PARKING, LICENSE PLATE AND TAIL
DAYTIME LIGHT SYSTEM ............................... 61
                                                 .                                 LAMPS ARE NOT TURNED ON ..................... 136
                                                                                                                              .
  Wiring Diagram ...................................................... 61
                                                                    .                Description ........................................................... 136
                                                                                                                                                           .
FRONT FOG LAMP SYSTEM .......................... 69
                                             .                                       Diagnosis Procedure ............................................ 136  .
  Wiring Diagram ...................................................... 69
                                                                    .              BOTH SIDE FRONT FOG LAMPS ARE NOT
OFF-ROAD LAMPS .......................................... 73
                                                      .                            TURNED ON .................................................... 137
                                                                                                                                               .
  Wiring Diagram ...................................................... 73
                                                                    .                Description ........................................................... 137
                                                                                                                                                           .
                                                                                     Diagnosis Procedure ............................................ 137  .
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM ................................................ 78
                                                         .                         ON-VEHICLE REPAIR .............................. 138
  Wiring Diagram ...................................................... 78
                                                                    .              ADJUSTMENT AND INSPECTION ................. 138
                                                                                                                            .

Revision: October 2008                                                      EXL-2                                                                2009 Xterra
HEADLAMP ............................................................ 138
                                                                   .          Removal and Installation ...................................... 146
                                                                                                                                           .
 HEADLAMP : Aiming Adjustment ........................ 138         .                                                                                       A
                                                                            HIGH-MOUNTED STOP LAMP ...................... 147
FRONT FOG LAMP ................................................ 139
                                                             .                High-Mounted Stop Lamp ..................................... 147
                                                                                                                                        .
 FRONT FOG LAMP : Aiming Adjustment ............ 139         .
                                                                            LICENSE PLATE LAMP ................................. 148                       B
REMOVAL AND INSTALLATION ............ 141
                                    .                                         Bulb Replacement ................................................ 148
                                                                                                                                             .
                                                                              Removal and Installation ...................................... 148
                                                                                                                                             .
HEADLAMP ..................................................... 141
                                                            .
                                                                                                                                                           C
  Bulb Replacement ................................................ 141
                                                                 .          REAR COMBINATION LAMP ......................... 149
  Removal and Installation ...................................... 141
                                                                 .            Bulb Replacement ................................................ 149
                                                                                                                                             .
  Disassembly and Assembly ................................. 142 .            Removal and Installation ...................................... 149
                                                                                                                                             .
                                                                                                                                                           D
OPTICAL SENSOR ......................................... 143
                                                      .                     OFF-ROAD LAMPS ........................................ 150
  Removal and Installation ...................................... 143
                                                               .              Removal and Installation ...................................... 150
                                                                                                                                           .
                                                                              Disassembly and Assembly .................................. 150
                                                                                                                                           .               E
FRONT FOG LAMP ......................................... 144
                                                      .
  Bulb Replacement ................................................ 144
                                                                 .          SERVICE DATA AND SPECIFICATIONS
  Removal and Installation ...................................... 144
                                                                 .          (SDS) ......................................................... 152
                                                                                                                                          .
                                                                                                                                                           F
LIGHTING & TURN SIGNAL SWITCH ........... 145
                                       .                                    BULB SPECIFICATIONS ................................ 152
  Removal and Installation ...................................... 145
                                                               .              Headlamp ............................................................. 152
                                                                                                                                                  .
                                                                              Exterior Lamp ....................................................... 152
                                                                                                                                                  .        G
HAZARD SWITCH ........................................... 146
                                                       .


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Revision: October 2008                                               EXL-3                                                              2009 Xterra
                         DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow                                                   INFOID:0000000004065508




OVERALL SEQUENCE




                                                         I OKH / / 78F A
                                                             @




Revision: October 2008               EXL-4                        2009 Xterra
                            DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >

DETAILED FLOW                                                                                                     A
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
                                                                                                                  B

          >> GO TO 2
2.SYMPTOM CHECK                                                                                                   C
Verify the symptom from the customer's information.

                                                                                                                  D
          >> GO TO 3
3.BASIC INSPECTION
Check the operation of each part. Check that any concerns occur other than those mentioned in the customer        E
interview.

          >> GO TO 4                                                                                              F
4.SELF-DIAGNOSIS WITH CONSULT-III
Perform the self diagnosis with CONSULT-III. Check that any DTC is detected.
                                                                                                                  G
Is any DTC detected?
  YES >> GO TO 5
  NO    >> GO TO 6                                                                                                H
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
                                                                                                                   I
          >> GO TO 9
6.FAIL-SAFE ACTIVATION CHECK                                                                                       J
Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate?
 YES >> GO TO 7                                                                                                   K
 NO     >> GO TO 8
7.SYSTEM DIAGNOSIS                                                                                                EXL
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.

                                                                                                                  M
          >> GO TO 9
8.SYMPTOM DIAGNOSIS
                                                                                                                  N
Perform the symptom diagnosis. Specify the malfunctioning part.

          >> GO TO 9                                                                                              O
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
                                                                                                                  P
          >> GO TO 11
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT-III)
Perform the self diagnosis with CONSULT-III. Verfied that no DTCs are detected. Erase all DTCs detected
prior to the repair. Verify that DTC is not detected again.
Is any DTC detected?

Revision: October 2008                              EXL-5                                           2009 Xterra
                           DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
 YES >> GO TO 5
 NO    >> GO TO 11
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Does it operate normally?
 YES >> Inspection End.
 NO      >> GO TO 3




Revision: October 2008                 EXL-6               2009 Xterra
                                              HEADLAMP
< FUNCTION DIAGNOSIS >
FUNCTION DIAGNOSIS                                                                                                        A
HEADLAMP
System Diagram                                                                                  INFOID:0000000004065509
                                                                                                                          B



                                                                                                                          C


                                                                                                                          D


                                                                                                                          E



                                                                                                                          F

                                                                                             @ KH / / / 1F A
                                                                                              V @


                                                                                                                          G
System Description                                                                              INFOID:0000000004065510



Control of the headlamp system operation is dependent upon the position of the lighting switch (combination               H
switch). When the lighting switch is placed in the 2nd position, the BCM (body control module) receives input
requesting the headlamps and park lamps to illuminate. This input is communicated to the IPDM E/R (intelli-
gent power distribution module engine room) via the CAN communication lines. The CPU (central processing
unit) of the IPDM E/R controls the headlamp high and headlamp low relay coils. When energized, these relays                I
direct power to the respective headlamps, which then illuminate.
HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION
With the lighting switch in the 2ND position and placed in HIGH position, the BCM receives input requesting                J
the headlamp high beams to illuminate. The flash to pass feature can be used any time and also sends a sig-
nal to the BCM. This input is communicated to the IPDM E/R via the CAN communication lines. The CPU of
the combination meter controls the ON/OFF status off the HIGH BEAM indicator. The CPU of the IPDM E/R                     K
controls the headlamp high relay coil which supplies power to the high beam headlamps.
The combination meter receives a high beam request signal (ON) via the CAN communication lines and turns
the high beam indicator lamp ON.
                                                                                                                          EXL
Component Parts Location                                                                        INFOID:0000000004065511




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                                                                                              V J H 3846D
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Revision: October 2008                            EXL-7                                              2009 Xterra
                                                         HEADLAMP
< FUNCTION DIAGNOSIS >

1.   IPDM E/R E122, E123, E124                2.   BCM M18, M20 (view with lower instru- 3.   Combination switch (lighting and turn
                                                   ment panel LH removed)                     signal switch) M28
4.   Combination meter M24

Component Description                                                                                               INFOID:0000000004065512




                             Part name                                                        Description
                                                                    



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