Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2005-2007.2009 Approved Nissan Xterra 2009 TM
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TRANSMISSION & DRIVELINE
TM
A
B
SECTION
TRANSAXLE & TRANSMISSION C
TM
E
CONTENTS
6MT: FS6R31A TRANSMISSION ASSEMBLY .......................... 21 F
Removal and Installation from Vehicle (For 2WD
SYMPTOM DIAGNOSIS .............................. 6
. Models) ...................................................................21
.
Removal and Installation from Vehicle (For 4WD G
NOISE, VIBRATION AND HARSHNESS Models) ...................................................................23
.
(NVH) TROUBLESHOOTING ............................ 6
.
NVH Troubleshooting Chart ..................................... 6
. DISASSEMBLY AND ASSEMBLY ............. 25
.
H
DESCRIPTION ................................................... 7
. TRANSMISSION ASSEMBLY .......................... 25
Cross-Sectional View ............................................... 7
. Exploded View ........................................................25
.
Disassembly and Assembly ....................................30 . I
PRECAUTION .............................................. 9
.
SERVICE DATA AND SPECIFICATIONS
PRECAUTIONS .................................................. 9
.
(SDS) ........................................................... 72
. J
Service Notice or Precaution .................................... 9
.
SERVICE DATA AND SPECIFICATIONS
PREPARATION .......................................... 10
.
(SDS) ................................................................. 72
PREPARATION .................................................10
. General Specification .............................................72
. K
Special Service Tool .............................................. 10
. Gear End Play ........................................................73
.
Commercial Service Tool ....................................... 12
. Snap Rings .............................................................73
.
Baulk Ring Clearance .............................................73. L
ON-VEHICLE MAINTENANCE ................... 14
. 5AT: RE5R05A
M/T OIL ..............................................................14
. BASIC INSPECTION .................................. 75
.
Changing ................................................................ 14
. M
Checking ................................................................ 14
. DIAGNOSIS AND REPAIR WORKFLOW ........ 75
How to Perform Trouble Diagnosis For Quick and
ON-VEHICLE REPAIR ................................ 15
. Accurate Repair ......................................................75
. N
Diagnostic Work Sheet ...........................................76
.
REAR OIL SEAL ...............................................15
.
Removal and Installation ........................................ 15
. FUNCTION DIAGNOSIS ............................. 78
.
O
POSITION SWITCH ...........................................17
. A/T CONTROL SYSTEM .................................. 78
Checking ................................................................ 17
. Cross-Sectional View .............................................78 .
Shift Mechanism .....................................................79
. P
SHIFT CONTROL ..............................................18
. TCM Function .........................................................90
.
Removal and Installation ........................................ 18
.
CAN Communication ..............................................91 .
AIR BREATHER HOSE .....................................20
. Input/Output Signal of TCM ....................................92 .
Removal and Installation ........................................ 20
. Line Pressure Control .............................................92 .
Shift Control ............................................................94
.
REMOVAL AND INSTALLATION .............. 21
. Lock-up Control ......................................................95
.
Engine Brake Control .............................................96 .
Revision: October 2008 TM-1 2009 Xterra
Control Valve ......................................................... 96
. Diagnosis Procedure ............................................ 117
.
A/T Electrical Parts Location ................................. 98 .
DTC P0720 VEHICLE SPEED SENSOR A/T
A/T SHIFT LOCK SYSTEM .............................. 99
. (REVOLUTION SENSOR) ............................... 119
.
System Description ................................................ 99
. Description ........................................................... 119
.
Shift Lock System Electrical Parts Location .......... 99 . CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 119
.
ON BOARD DIAGNOSTIC (OBD) SYSTEM .. 100
. On Board Diagnosis Logic ................................... 119 .
Introduction ...........................................................100
. Possible Cause .................................................... 119 .
OBD-II Function for A/T System ...........................100 . DTC Confirmation Procedure ............................... 119 .
One or Two Trip Detection Logic of OBD-II ..........100 . Diagnosis Procedure ............................................ 120 .
OBD-II Diagnostic Trouble Code (DTC) ...............100 .
Malfunction Indicator Lamp (MIL) .........................101 . DTC P0725 ENGINE SPEED SIGNAL ............ 122
.
Description ........................................................... 122
.
DIAGNOSIS SYSTEM (TCM) ......................... 102
. CONSULT-III Reference Value in Data Monitor
CONSULT-III Function (TRANSMISSION) ...........102
. Mode .................................................................... 122
.
Diagnosis Procedure without CONSULT-III ..........108
. On Board Diagnosis Logic ................................... 122 .
Possible Cause .................................................... 122 .
COMPONENT DIAGNOSIS ...................... 111
.
DTC Confirmation Procedure ............................... 122 .
DTC U1000 CAN COMMUNICATION LINE ... 111
. Diagnosis Procedure ............................................ 122 .
Description ............................................................111
.
DTC P0731 A/T 1ST GEAR FUNCTION ......... 124
.
On Board Diagnosis Logic ....................................111 .
Description ........................................................... 124
.
Possible Cause .....................................................111
.
On Board Diagnosis Logic ................................... 124 .
DTC Confirmation Procedure ...............................111 .
Possible Cause .................................................... 124
.
Diagnosis Procedure ............................................111 .
DTC Confirmation Procedure ............................... 124 .
DTC P0615 START SIGNAL CIRCUIT .......... 112
. Diagnosis Procedure ............................................ 125 .
Description ............................................................112
.
DTC P0732 A/T 2ND GEAR FUNCTION ........ 126
.
CONSULT-III Reference Value in Data Monitor
Description ........................................................... 126
.
Mode .....................................................................112
.
On Board Diagnosis Logic ................................... 126 .
On Board Diagnosis Logic ....................................112 .
Possible Cause .................................................... 126
.
Possible Cause .....................................................112 .
DTC Confirmation Procedure ............................... 126 .
DTC Confirmation Procedure ...............................112 .
Diagnosis Procedure ............................................ 127 .
Diagnosis Procedure ............................................112 .
DTC P0733 A/T 3RD GEAR FUNCTION ........ 128
.
DTC P0700 TCM ............................................. 114
.
Description ........................................................... 128
.
Description ............................................................114
.
On Board Diagnosis Logic ................................... 128 .
On Board Diagnosis Logic ....................................114 .
Possible Cause .................................................... 128
.
Possible Cause .....................................................114
.
DTC Confirmation Procedure ............................... 128 .
DTC Confirmation Procedure ...............................114 .
Diagnosis Procedure ............................................ 129 .
Diagnosis Procedure ............................................114 .
DTC P0734 A/T 4TH GEAR FUNCTION ......... 130
.
DTC P0705 PARK/NEUTRAL POSITION
Description ........................................................... 130
.
SWITCH .......................................................... 115
. On Board Diagnosis Logic ................................... 130 .
Description ............................................................115
.
Possible Cause .................................................... 130
.
CONSULT-III Reference Value in Data Monitor
DTC Confirmation Procedure ............................... 130 .
Mode .....................................................................115
.
Diagnosis Procedure ............................................ 131 .
On Board Diagnosis Logic ....................................115 .
Possible Cause .....................................................115 . DTC P0735 A/T 5TH GEAR FUNCTION ......... 132
.
DTC Confirmation Procedure ...............................115 . Description ........................................................... 132
.
Diagnosis Procedure ............................................115 . On Board Diagnosis Logic ................................... 132 .
Possible Cause .................................................... 132
.
DTC P0717 TURBINE REVOLUTION SEN- DTC Confirmation Procedure ............................... 132 .
SOR ................................................................. 117
. Diagnosis Procedure ............................................ 133 .
Description ............................................................117
.
CONSULT-III Reference Value in Data Monitor DTC P0740 TORQUE CONVERTER CLUTCH
Mode .....................................................................117
. SOLENOID VALVE ......................................... 134
.
On Board Diagnosis Logic ....................................117 . Description ........................................................... 134
.
Possible Cause .....................................................117 . CONSULT-III Reference Value in Data Monitor
DTC Confirmation Procedure ...............................117 . Mode .................................................................... 134
.
Revision: October 2008 TM-2 2009 Xterra
On Board Diagnosis Logic ................................... 134 . Diagnosis Procedure ............................................ 146
.
Possible Cause .................................................... 134
. A
DTC Confirmation Procedure ............................... 134 . DTC P1731 A/T 1ST ENGINE BRAKING ....... 148
Diagnosis Procedure ............................................ 134
. Description ............................................................ 148
.
CONSULT-III Reference Value in Data Monitor
DTC P0744 A/T TCC S/V FUNCTION (LOCK- Mode ..................................................................... 148
. B
UP) ................................................................... 136
. On Board Diagnosis Logic .................................... 148 .
Description ........................................................... 136
. Possible Cause ..................................................... 148.
CONSULT-III Reference Value in Data Monitor DTC Confirmation Procedure ............................... 148 . C
Mode .................................................................... 136
. Diagnosis Procedure ............................................ 148 .
On Board Diagnosis Logic ................................... 136 .
Possible Cause .................................................... 136. DTC P1752 INPUT CLUTCH SOLENOID
TM
DTC Confirmation Procedure ............................... 136 . VALVE ............................................................. 150
Diagnosis Procedure ............................................ 136 . Description ............................................................ 150
.
CONSULT-III Reference Value in Data Monitor
DTC P0745 LINE PRESSURE SOLENOID Mode ..................................................................... 150
. E
VALVE ............................................................. 138
. On Board Diagnosis Logic .................................... 150 .
Description ........................................................... 138
. Possible Cause ..................................................... 150.
CONSULT-III Reference Value in Data Monitor DTC Confirmation Procedure ............................... 150 . F
Mode .................................................................... 138
. Diagnosis Procedure ............................................ 150 .
On Board Diagnosis Logic ................................... 138 .
Possible Cause .................................................... 138. DTC P1757 FRONT BRAKE SOLENOID
G
DTC Confirmation Procedure ............................... 138 . VALVE ............................................................. 152
Diagnosis Procedure ............................................ 138 . Description ............................................................ 152
.
CONSULT-III Reference Value in Data Monitor
DTC P1705 THROTTLE POSITION SENSOR 140
.. Mode ..................................................................... 152
. H
Description ........................................................... 140
. On Board Diagnosis Logic .................................... 152 .
CONSULT-III Reference Value in Data Monitor Possible Cause ..................................................... 152.
Mode .................................................................... 140
. DTC Confirmation Procedure ............................... 152 . I
On Board Diagnosis Logic ................................... 140 . Diagnosis Procedure ............................................ 152 .
Possible Cause .................................................... 140.
DTC Confirmation Procedure ............................... 140 . DTC P1762 DIRECT CLUTCH SOLENOID
VALVE ............................................................. 154 J
Diagnosis Procedure ............................................ 140 .
Description ............................................................ 154
.
DTC P1710 A/T FLUID TEMPERATURE SEN- CONSULT-III Reference Value in Data Monitor
SOR CIRCUIT .................................................. 142
. Mode ..................................................................... 154
. K
Description ........................................................... 142
. On Board Diagnosis Logic .................................... 154 .
CONSULT-III Reference Value in Data Monitor Possible Cause ..................................................... 154.
Mode .................................................................... 142
. DTC Confirmation Procedure ............................... 154 . L
On Board Diagnosis Logic ................................... 142 . Diagnosis Procedure ............................................ 154 .
Possible Cause .................................................... 142.
DTC Confirmation Procedure ............................... 142 . DTC P1767 HIGH AND LOW REVERSE
CLUTCH SOLENOID VALVE ......................... 156 M
Diagnosis Procedure ............................................ 142 .
Component Inspection ......................................... 143 . Description ............................................................ 156
.
CONSULT-III Reference Value in Data Monitor
DTC P1721 VEHICLE SPEED SENSOR MTR 144
.. Mode ..................................................................... 156
. N
Description ........................................................... 144
. On Board Diagnosis Logic .................................... 156 .
CONSULT-III Reference Value in Data Monitor Possible Cause ..................................................... 156.
Mode .................................................................... 144
. DTC Confirmation Procedure ............................... 156 . O
On Board Diagnosis Logic ................................... 144 . Diagnosis Procedure ............................................ 156 .
Possible Cause .................................................... 144.
DTC Confirmation Procedure ............................... 144 . DTC P1772 LOW COAST BRAKE SOLENOID
Diagnosis Procedure ............................................ 144 . VALVE ............................................................. 158 P
Description ............................................................ 158
.
DTC P1730 A/T INTERLOCK ......................... 146
. CONSULT-III Reference Value in Data Monitor
Description ........................................................... 146
. Mode ..................................................................... 158
.
On Board Diagnosis Logic ................................... 146 . On Board Diagnosis Logic .................................... 158 .
Possible Cause .................................................... 146
. Possible Cause ..................................................... 158.
DTC Confirmation Procedure ............................... 146 . DTC Confirmation Procedure ............................... 158 .
Judgement of A/T Interlock .................................. 146 . Diagnosis Procedure ............................................ 158 .
Revision: October 2008 TM-3 2009 Xterra
DTC P1774 LOW COAST BRAKE SOLENOID A/T Does Not Hold Lock-up Condition ................. 200 .
VALVE FUNCTION ......................................... 160
. Lock-up Is Not Released ...................................... 201
.
Description ............................................................160
. Engine Speed Does Not Return to Idle ................ 202 .
CONSULT-III Reference Value in Data Monitor A/T Does Not Shift: 5th gear 4th gear ............. 203 .
Mode .....................................................................160
. A/T Does Not Shift: 4th gear 3rd gear ............. 204 .
On Board Diagnosis Logic ....................................160 . A/T Does Not Shift: 3rd gear 2nd gear ............ 205 .
Possible Cause .....................................................160 . A/T Does Not Shift: 2nd gear 1st gear ............ 206 .
DTC Confirmation Procedure ...............................160 . Vehicle Does Not Decelerate By Engine Brake ... 208 .
Diagnosis Procedure ............................................161 . Symptom Chart .................................................... 209
.
MAIN POWER SUPPLY AND GROUND CIR- PRECAUTION ........................................... 231
CUIT ................................................................ 162
.
Diagnosis Procedure ............................................162
.
PRECAUTIONS ............................................... 231
.
Precaution for Supplemental Restraint System
CLOSED THROTTLE POSITION AND WIDE (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
OPEN THROTTLE POSITION CIRCUIT ........ 165
. SIONER" .............................................................. 231
.
CONSULT-III Reference Value in Data Monitor Precaution for On Board Diagnosis (OBD) System
Mode .....................................................................165
. of A/T and Engine ................................................ 231.
Diagnosis Procedure ............................................165 . Precaution ............................................................ 231
.
Service Notice or Precaution ............................... 232 .
BRAKE SIGNAL CIRCUIT ............................. 166
.
CONSULT-III Reference Value in Data Monitor PREPARATION ......................................... 233
Mode .....................................................................166
.
Diagnosis Procedure ............................................166 .
PREPARATION ............................................... 233
.
Special Service Tool ............................................ 233
.
A/T SHIFT LOCK SYSTEM ............................ 167
. Commercial Service Tool ..................................... 234
.
Wiring Diagram - A/T - SHIFT ...............................167
.
Diagnosis Procedure ............................................168
. ON-VEHICLE MAINTENANCE ................. 235
OVERDRIVE CONTROL SWITCH ................. 170
. A/T FLUID ........................................................ 235
.
CONSULT-III Reference Value in Data Monitor Checking the A/T Fluid (ATF) .............................. 235
.
Mode .....................................................................170
. Changing the A/T Fluid (ATF) .............................. 237
.
Diagnosis Procedure ............................................170 . A/T Fluid Cooler Cleaning .................................... 238
.
ECU DIAGNOSIS ...................................... 172
. INSPECTIONS BEFORE TROUBLE DIAG-
NOSIS .............................................................. 241
.
TCM ................................................................. 172
. Fluid Condition Check .......................................... 241 .
TCM Terminals and Reference Values ................172 . Stall Test .............................................................. 241
.
Wiring Diagram A/T Control System .....................173 . Line Pressure Test ............................................... 242 .
Fail-Safe ...............................................................180
.
DTC Inspection Priority Chart ...............................182 . ROAD TEST .................................................... 245
.
DTC No. Index ......................................................182. Check Before Engine Is Started ........................... 245 .
Alphabetical Index ................................................183 . Check at Idle ........................................................ 245
.
Cruise Test - Part 1 .............................................. 246
.
SYMPTOM DIAGNOSIS ........................... 184
. Cruise Test - Part 2 .............................................. 248
.
Cruise Test - Part 3 .............................................. 248
.
SYSTEM SYMPTOM ...................................... 184
.
O/D OFF Indicator Lamp Does Not Come On ......184 . ON-VEHICLE REPAIR .............................. 250
Engine Cannot Be Started in "P" or "N" Position ..184
In "P" Position, Vehicle Moves When Pushed ......185 . SHIFT CONTROL SYSTEM ............................ 250
.
In "N" Position, Vehicle Moves .............................185
. Control Device Removal and Installation ............. 250 .
Large Shock ("N" to "D" Position) .........................186
. Adjustment of A/T Position ................................... 251
.
Vehicle Does Not Creep Backward in "R" Position..188 Checking of A/T Position ...................................... 251
.
Vehicle Does Not Creep Forward in "D" Position ..189 OIL PAN ........................................................... 252
.
Vehicle Cannot Be Started from D1 ......................191
.
Removal and Installation ...................................... 252
.
A/T Does Not Shift: D1 D2 .................................193
.
A/T Does Not Shift: D2 D3 .................................194
. CONTROL VALVE WITH TCM ....................... 254
.
A/T Does Not Shift: D3 D4 .................................196
. Control Valve with TCM and A/T Fluid Tempera-
A/T Does Not Shift: D4 D5 .................................197
. ture Sensor 2 ....................................................... 254
.
A/T Does Not Perform Lock-up ............................199
.
REAR OIL SEAL ............................................. 261
.
Revision: October 2008 TM-4 2009 Xterra
Removal and Installation ...................................... 261
. Exploded View ...................................................... 308
.
Disassembly and Assembly .................................. 308 . A
KEY INTERLOCK CABLE .............................. 262
.
Component ........................................................... 262
. MID SUN GEAR, REAR SUN GEAR, HIGH
Removal and Installation ...................................... 262. AND LOW REVERSE CLUTCH HUB ............. 313
B
Exploded View ...................................................... 313
.
AIR BREATHER HOSE ................................... 265
. Disassembly and Assembly .................................. 313 .
Removal and Installation ...................................... 265
.
HIGH AND LOW REVERSE CLUTCH ............ 318 C
A/T FLUID COOLER ....................................... 267
. Exploded View ...................................................... 318
.
Removal and Installation ...................................... 267
. Disassembly and Assembly .................................. 318 .
REMOVAL AND INSTALLATION ............ 268
. DIRECT CLUTCH ............................................ 320 TM
Exploded View ...................................................... 320
.
TRANSMISSION ASSEMBLY ........................ 268
.
Disassembly and Assembly .................................. 320 .
Removal and Installation (2WD) .......................... 268
.
E
Removal and Installation (4WD) .......................... 270
. ASSEMBLY ..................................................... 322
Assembly (1) ......................................................... 322
.
DISASSEMBLY AND ASSEMBLY ........... 274
. Adjustment ............................................................ 335
.
F
OVERHAUL ..................................................... 274
. Assembly (2) ......................................................... 337
.
Exploded View ..................................................... 274
.
SERVICE DATA AND SPECIFICATIONS
Oil Channel .......................................................... 281
.
Location of Adjusting Shims, Needle Bearings, (SDS) ......................................................... 343
. G
Thrust Washers and Snap Rings ......................... 283 . SERVICE DATA AND SPECIFICATIONS
DISASSEMBLY ............................................... 285
. (SDS) ............................................................... 343 H
Disassembly ......................................................... 285
. General Specification ........................................... 343 .
Vehicle Speed at Which Gear Shifting Occurs ..... 343 .
OIL PUMP ........................................................ 303
. Vehicle Speed at Which Lock-up Occurs/Releas-
Exploded View ..................................................... 303
. es .......................................................................... 344
. I
Disassembly and Assembly ................................. 303 . Stall Speed ........................................................... 344.
Line Pressure ....................................................... 344 .
FRONT SUN GEAR, 3RD ONE-WAY A/T Fluid Temperature Sensor ............................. 344 . J
CLUTCH .......................................................... 306
. Turbine Revolution Sensor ................................... 344 .
Exploded View ..................................................... 306
. Vehicle Speed Sensor A/T (Revolution Sensor) ... 344 .
Disassembly and Assembly ................................. 306 . Reverse brake ...................................................... 345 . K
Total End Play ...................................................... 345 .
FRONT CARRIER, INPUT CLUTCH, REAR
INTERNAL GEAR ........................................... 308
.
L
M
N
O
P
Revision: October 2008 TM-5 2009 Xterra
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS > [6MT: FS6R31A]
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart INFOID:0000000004064200
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
TM-14
TM-30
TM-18
TM-30
TM-30
Reference page
CHECK PLUG RETURN SPRING AND CHECK BALL (Worn or damaged)
SUSPECTED PARTS
(Possible cause)
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