Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2000-2004 Approved Nissan Xterra 2004 MA

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.




Image preview - the first page of the document
MA


>> Download MA documenatation <<

Text preview - extract from the document
L MAINTENANCE

                                                                                                                                                                      A


                                                                                                                                                                      B
                                                                                                   SECTION
                                                                                                                  MAINTENANCE                                         C


                                                                                                                                                                      D


                                                                                                                                                                      E
                                                                    CONTENTS
PRECAUTIONS ......................................................... 3     .           DRAINING ENGINE COOLANT ......................... 26                 .        F
 Precautions for Supplemental Restraint System                                          REFILLING ENGINE COOLANT ........................ 26                 .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                                FLUSHING COOLING SYSTEM ........................ 28                  .
 SIONER" ................................................................. 3.         Checking Fuel Lines .............................................. 28  .        G
PREPARATION .......................................................... 4    .         Changing Fuel Filter .............................................. 28 .
 Special Service Tools .............................................. 4     .           WITH CONSULT - II ........................................... 28     .
 Commercial Service Tool ........................................ 4         .           WITHOUT CONSULT - II .................................... 29         .
                                                                                                                                                                      H
GENERAL MAINTENANCE ...................................... 5                .         Changing Air Cleaner Filter ................................... 30     .
 General Maintenance .............................................. 5       .           VISCOUS PAPER TYPE .................................... 30           .
PERIODIC MAINTENANCE ...................................... 7               .         Changing Engine Oil .............................................. 30  .
 Periodic Maintenance .............................................. 7      .         Changing Oil Filter ................................................. 31
                                                                                                                                                             .         I
   SCHEDULE 1 ....................................................... 7     .         Changing Spark Plugs ........................................... 32    .
   SCHEDULE 2 ..................................................... 10      .         Checking EVAP Vapor Lines ................................. 34         .
RECOMMENDED FLUIDS AND LUBRICANTS ..... 12                                  .        CHASSIS AND BODY MAINTENANCE .................. 35                      .        J
 Recommended Fluids and Lubricants ................... 12                   .         Changing In-cabin Microfilter ................................. 35     .
   FLUIDS AND LUBRICANTS .............................. 12                  .         Checking Exhaust System ..................................... 35       .
   SAE VISCOSITY NUMBER ............................... 14                  .         Checking Clutch Fluid Level and Leaks ................ 35              .
                                                                                                                                                                      K
   ANTI-FREEZE COOLANT MIXTURE RATIO .... 14                                .         Checking M/T Oil ................................................... 35.
ENGINE MAINTENANCE (KA24DE) ...................... 15                       .         Changing M/T Oil ................................................... 35.
 Checking Drive Belts ............................................. 15      .         Checking Water Entry -- For 4X4 Models With M/T 36                     ...
   DRIVE BELT DEFLECTION AND TENSION ..... 16                               .         Checking A/T Fluid ................................................ 36 .        MA
 Changing Engine Coolant ..................................... 16           .         Changing A/T Fluid ................................................ 37 .
   DRAINING ENGINE COOLANT ........................ 16                      .         Checking Transfer Fluid ........................................ 37    .
   REFILLING ENGINE COOLANT ....................... 17                      .         Changing Transfer Fluid ........................................ 37    .        M
   FLUSHING COOLING SYSTEM ........................ 18                      .         Checking Propeller Shaft ....................................... 38    .
 Checking Fuel Lines .............................................. 18      .         Greasing Propeller Shaft ....................................... 38    .
 Changing Fuel Filter .............................................. 18     .         Checking Differential Gear Oil ............................... 38      .
   WITH CONSULT - II ........................................... 18         .         Changing Differential Gear Oil ............................... 39      .
   WITHOUT CONSULT - II ................................... 19              .           LIMITED-SLIP DIFFERENTIAL GEAR ............... 39                    .
 Changing Air Cleaner Filter ................................... 20         .         Balancing Wheels .................................................. 40 .
 Changing Engine Oil ............................................. 20       .         Tire Rotation .......................................................... 40
                                                                                                                                                             .
 Changing Oil Filter ................................................ 21    .         Checking Brake Fluid Level and Leaks ................. 40              .
 Changing Spark Plugs .......................................... 22         .         Checking Brake Lines and Cables ........................ 40            .
 Checking EVAP Vapor Lines ................................. 23             .         Checking Disc Brake ............................................. 41   .
 Changing Positive Crankcase Ventilation (PCV) Fil-                                     ROTOR ............................................................... 41
                                                                                                                                                             .
 ter .......................................................................... 23
                                                                            .           CALIPER ............................................................ 41
                                                                                                                                                             .
ENGINE MAINTENANCE (VG33E AND VG33ER)... 24                                             PAD .................................................................... 41
                                                                                                                                                             .
 Checking Drive Belts ............................................. 24      .         Checking Drum Brake ........................................... 41     .
   DRIVE BELT DEFLECTION AND TENSION ..... 25                               .           WHEEL CYLINDER ........................................... 41        .
 Changing Engine Coolant ..................................... 26           .           DRUM ................................................................. 41
                                                                                                                                                             .


                                                                               MA-1
 LINING ................................................................ 42
                                                                     .         FRONT AND REAR AXLE AND SUSPENSION
Checking Steering Gear and Linkage .................... 42           .         PARTS ................................................................43
                                                                                                                                                  .
 STEERING GEAR .............................................. 42     .         DRIVE SHAFT ....................................................43 .
 STEERING LINKAGE ......................................... 42       .        Lubricating Locks, Hinges and Hood Latches ........44               .
Checking Power Steering Fluid and Lines ............. 42             .        Checking Seat Belts, Buckles, Retractors, Anchors
 CHECKING FLUID LEVEL ................................. 42           .        and Adjusters .........................................................45
                                                                                                                                                  .
 CHECKING LINES ............................................. 42     .        Wheel Balance .......................................................46
                                                                                                                                                  .
Checking Axle and Suspension Parts .................... 43           .




                                                                        MA-2
                                              PRECAUTIONS

PRECAUTIONS                                                         PFP:00001
                                                                                                                         A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                           ELS000QT


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along                            B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system may include seat belt switch inputs and dual stage front air bag modules. If
equipped with dual stage front air bag modules, the SRS system uses the seat belt switches to determine the              C
front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and
whether the front occupants are belted or unbelted. Information necessary to service the system safely is
included in the SRS and SB section of this Service Manual.
                                                                                                                         D
The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the          E
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected             F
by the passenger air bag deactivation switch.

WARNING:                                                                                                                 G
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
  in the event of a collision which would result in air bag inflation, all maintenance must be per-
  formed by an authorized NISSAN/INFINITI dealer.                                                                        H
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
  sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
  Bag Module, see the SRS section.
                                                                                                                          I
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
  Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connec-
  tors.
                                                                                                                         J
q The vehicle may be equipped with a passenger air bag deactivation switch which can be operated
  by the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled
  and will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled
  and could inflate for certain types of collision. After SRS maintenance or repair, make sure the                       K
  passenger air bag deactivation switch is in the same position (ON or OFF) as when the vehicle
  arrived for service.
                                                                                                                         MA



                                                                                                                         M




                                                      MA-3
                                                       PREPARATION

PREPARATION                                                                                                                   PFP:00002

Special Service Tools                                                                                                            ELS000QU

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
  (Kent-Moore No.)                                                                        Description
  Tool name
  KV10115801                                                                             Removing and installing oil filter
  (J38956)                                                                               a: 64.3 mm (2.531 in)
  Oil filter cap wrench




                                                                         NT375



Commercial Service Tool                                                                                                          ELS000QV


  Tool name
                                                                                         Description
  (Kent-Moore No.)
  Belt tension gauge                                                                     Checking drive belt tension
  (BT3373-F)




                                                                         AMA126


  Coolant refill tool                                                                    Filling cooling system
  (J-45695)




                                                                         LMA053




                                                                MA-4
                                             GENERAL MAINTENANCE

GENERAL MAINTENANCE                                                                                                                PFP:00000
                                                                                                                                                 A
General Maintenance                                                                                                                   ELS000QW


General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform                                      B
checks and inspections themselves or have their NISSAN dealers do them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.                                             C
 Item                                                                                                                  Reference Page
 Tires                     Check the pressure with a gauge at least once a month and always prior to a               WT-7, "LOW TIRE
                           long distance trip. Adjust to the specified pressure if necessary. Check carefully      PRESSURE WARNING              D
                           for damage, cuts or excessive wear.                                                          SYSTEM"
 Wheel nuts                When checking the tires, make sure no nuts are missing, and check for any
                                                                                                                    MA-40, "Tire Rotation"
                           loose nuts. Tighten if necessary.
                                                                                                                                                 E
 Windshield                Clean the windshield on a regular basis. Check the windshield at least every six
                                                                                                                   GW-11, "WINDSHIELD"
                           months for cracks or other damage. Repair as necessary.
 Tire rotation             Tires should be rotated every 12,000 km (7,500 miles).                                   MA-40, "Tire Rotation"       F
 Wheel alignment and       If the vehicle pulls to either side while driving on a straight and level road, or if
                                                                                                                    MA-40, "Balancing
 balance                   you detect uneven or abnormal tire wear, there may be a need for wheel align-
                                                                                                                   Wheels", FSU-8, "Front
                           ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
                                                                                                                     Wheel Alignment"            G
                           balancing may be needed.
 Windshield wiper          Check for cracks or wear if they do not wipe properly. Replace as necessary.
                                                                                                                              --
 blades
                                                                                                                                                 H
 Doors and engine          Check that all doors and the engine hood operate smoothly as well as the trunk
 hood                      lid and back hatch. Also make sure that all latches lock securely. Lubricate if
                                                                                                                     MA-44, "Lubricating
                           necessary. Make sure that the secondary latch keeps the hood from opening
                                                                                                                   Locks, Hinges and Hood
                           when the primary latch is released.                                                                                    I
                                                                                                                           Latches"
                           When driving in areas using road salt or other corrosive materials, check lubri-
                           cation frequently.
 Lamps                                                                                                              LT-9, "Aiming Adjust-
                           Make sure that the head lamps, stop lamps, tail lamps, turn signal lamps, and                                         J
                                                                                                                   ment" (US), LT-17, "Aim-
                           other lamps are all operating properly and installed securely. Also check head
                                                                                                                      ing Adjustment"
                           lamp aim. Clean the head lamps on a regular basis.
                                                                                                                          (Canada)
                                                                                                                                                 K
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, or cleaning
the vehicle.
 Item                                                                                                       Reference page                       MA
 Warning lamps and         Make sure that all warning lamps and buzzers/chimes are operating properly.              LT-29, "Electrical Com-
 buzzers/chimes                                                                                                      ponents Inspection"
 Windshield wiper and      Check that the wipers and washer operate properly and that the wipers do not                                          M
                                                                                                                              --
 washer                    streak.
 Windshield defroster      Check that the air comes out of the defroster outlets properly and in sufficient
                                                                                                                              --
                           quantity when operating the heater or air conditioner.
 Steering wheel            Check that it has the specified play. Be sure to check for changes in the steering      PS-6, "Checking Steer-
                           condition, such as excessive play, hard steering or strange noises.                     ing Wheel Play"
 Seats                     Check seat position controls such as seat adjusters, seat back recliner, etc. to
                           make sure they operate smoothly and that all latches lock securely in every
                           position. Check that the head restraints move up and down smoothly and that                        --
                           the locks (if equipped) hold securely in all latched positions. Check that the
                           latches lock securely for folding-down rear seat backs.
 Seat belts                Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters and      MA-45, "Checking Seat
                           retractors) operate properly and smoothly and are installed securely. Check the         Belts, Buckles, Retrac-
                           belt webbing for cuts, fraying, wear or damage.                                           tors, Anchors and
                                                                                                                   Adjusters", SB-6, "Seat
                                                                                                                       Belt Inspection"
 Accelerator pedal         Check that pedal for smooth operation and make sure the pedal does not catch            ACC-2, "Adjusting Accel-
                           or require uneven effort. Keep the floor mats away from the pedal.                           erator Wire"

                                                                 MA-5
                                             GENERAL MAINTENANCE

 Item                                                                                                                Reference page
 Clutch pedal              Make sure the pedal operates smoothly and check that it has the proper free           CL-6, "CLUTCH PEDAL
                           play.                                                                                   INSPECTION AND
                                                                                                                     ADJUSTMENT"
 Brakes                                                                                                          BR-5, "NOISE, VIBRA-
                                                                                                                  TION, AND HARSH-
                           Check that the brake does not pull the vehicle to one side when applied.
                                                                                                                     NESS (NVH)
                                                                                                                 TROUBLESHOOTING"
 Brake pedal and           Check the pedal for smooth operation and make sure it has the proper distance
                                                                                                                 BR-6, "Inspection", BR-
 booster                   under it when depressed fully. Check the brake booster function. Be sure to
                                                                                                                 17, "On-vehicle Service"
                           keep floor mats away from the pedal.
 Parking brake             Check that the lever has the proper travel and make sure that the vehicle is held        PB-2, "PARKING
                           securely on a fairly steep hill when only the parking brake is applied.                 BRAKE CONTROL"
 Automatic transmis-       Check that the lock release button on the selector lever operates properly and
                                                                                                                   AT-246, "A/T SHIFT
 sion "Park" mecha-        smoothly. On a fairly steep hill check that the vehicle is held securely with the
                                                                                                                    LOCK SYSTEM"
 nism                      selector lever in the P position without applying any brakes.

UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
                                                                                                                 Reference page

 Item                                                                                                                            VG33E
                                                                                                                 KA24DE           and
                                                                                                                                VG33ER
 Windshield washer         Check that there is adequate fluid in the tank.
                                                                                                                          MA-12
 fluid
 Engine coolant level      Check the coolant level when the engine is cold.                                       MA-16           MA-26
 Radiator and hoses        Check the front of the radiator and clean off any dirt, insects, leaves, etc., that
                           may have accumulated. Make sure the hoses have no cracks, deformation,                          --
                           deterioration or loose connections.
 Brake and clutch fluid    Make sure that the brake and clutch fluid levels are between the "MAX" and
                                                                                                                     MA-40, MA-35
 levels                    "MIN" lines on the reservoirs
 Battery                   Check the fluid level in each cell. It should be between the "MAX" and "MIN"
                           lines. Vehicles operated in high temperatures or under severe conditions require                --
                           frequent checks of the battery fluid level.
 Engine drive belts        Make sure that no belt is frayed, worn, cracked or oily.                               MA-15           MA-24
 Engine oil level          Check the level on the dipstick after parking the vehicle on a level spot and turn-
                                                                                                                  MA-20           MA-31
                           ing off the engine.
 Power steering fluid      Check the level on the reservoir with the engine off. Check the lines for improper
                                                                                                                          MA-42
 level and lines           attachment, leaks, cracks, etc.
 Automatic transmis-       Check the level on the dipstick after putting the selector lever in "P" with the
                                                                                                                          MA-36
 sion fluid level          engine idling.
 Exhaust system            Make sure there are no loose supports, cracks or holes. If the sound of the
                           exhaust seems unusual or there is a smell of exhaust fumes, immediately locate                 MA-35
                           the trouble and correct it.
 Underbody                 The underbody is frequently exposed to corrosive substances such as those
                           used on icy roads or to control dust. It is very important to remove these sub-
                           stances, otherwise rust will form on the floor pan, frame, fuel lines and around
                                                                                                                           --
                           the exhaust system. At the end of winter, the underbody should be thoroughly
                           flushed with plain water, being careful to clean those areas where mud and dirt
                           can easily accumulate.
 Fluid leaks               Check under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
                           has been parked for a while. Water dripping from the air conditioner after use is
                                                                                                                           --
                           normal. If you should notice any leaks or gasoline fumes are evident, check for
                           the cause and correct it immediately.




                                                                MA-6
                                                 PERIODIC MAINTENANCE

PERIODIC MAINTENANCE                                                                                                                      PFP:00026
                                                                                                                                                          A
Periodic Maintenance                                                                                                                           ELS000NF


Two different maintenance schedules are provided, and should be used, depending upon the conditions in
which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic                                                  B
maintenance at the same mileage/time intervals.
                  Follow Periodic Maintenance Schedule 1 if your driving habits frequently includes           Emission Control Sys-          MA-7
                  one or more of the following driving conditions:                                            tem Maintenance                             C
                  q   Repeated short trips of less than 5 miles (8 km).                                       Chassis and Body               MA-9
                  q   Repeated short trips of less than 10 miles (16 km) with outside temperatures            Maintenance
                      remaining below freezing.
                                                                                                                                                          D
Schedule 1        q   Operating in hot weather in stop-and-go "rush hour" traffic.
                  q   Extensive idling and/or low speed driving for long distances, such as police,
                      taxi or door-to-door delivery use.
                                                                                                                                                          E
                  q   Driving in dusty conditions.
                  q   Driving on rough, muddy, or salt spread roads.
                  q   Towing a trailer, using a car-top carrier.
                                                                                                                                                          F
                  Follow Periodic Maintenance Schedule 2 if none of the driving conditions shown              Emission Control Sys-         MA-10
                  in Schedule 1 apply to the driving habits.                                                  tem Maintenance
Schedule 2
                                                                                                              Chassis and Body              MA-11
                                                                                                              Maintenance
                                                                                                                                                          G

Maintenance for off-road driving (4X4 only)
Whenever you drive off-road through sand, mud or water, more frequent maintenance may be required of the                                                  H
following items:
   Brake pads and rotors
   Brake lining and drums                                                                                                                                  I
   Brake lines and hoses
   Wheel bearing grease and free-running hub grease
   Differential, transmission and transfer oil
                                                                                                                                                          J
   Steering linkage
   Propeller shaft and drive shafts
   Air cleaner filter
                                                                                                                                                          K
   Clutch housing. Refer to MA-36, "Checking Water Entry -- For 4X4 Models With M/T" .
SCHEDULE 1
Emission Control System Maintenance                                                                                                                       MA
                             Abbreviations: R = Replace.       I = Inspect. Correct or replace if necessary.    [     ]: At the mileage intervals only
 MAINTENANCE OPERATION                                                          MAINTENANCE INTERVAL                            Reference Section
                                                                                                                                     - Page
                                                     Miles x
                                                                                                                                                          M
                                                                                                                                        or
                                                                                  11.2          18.7    22.     26.
                                                     1,000         3.75     7.5           15                             30      - Content Title
 Perform at number of miles, kilometers or                                          5             5      5      25
                                                      (km x         (6)    (12)          (24)                           (48)
 months, whichever comes first.                                                   (18)          (30)   (36)    (42)                         VG33E
                                                     1,000)          3       6            12                             24
                                                                                    9            15     18      21             KA24DE        and
                                                     Months
                                                                                                                                           VG33ER
 Drive belts                                                                                                             I*     MA-15       MA-24
 Air cleaner filter                               NOTE (1)                                                              [R]     MA-20       MA-30
 Positive crankcase ventilation (PCV) filter      NOTE (2)                                                              [R]     MA-23         --
 EVAP vapor lines                                                                                                        I*     MA-23       MA-34
 Fuel lines                                                                                                              I*     MA-18       MA-28
 Fuel filter*                                     NOTE (2)                                                                      MA-18       MA-28
 Engine coolant                                   NOTE (3)                                                                      MA-16       MA-26
 Engine oil                                                         R       R      R      R      R      R       R        R      MA-20       MA-30




                                                                          MA-7
                                               PERIODIC MAINTENANCE

 MAINTENANCE OPERATION                                                         MAINTENANCE INTERVAL                               Reference Section
                                                                                                                                       - Page
                                                Miles x                                                                                   or
                                                                                  11.2              18.7     22.    26.
                                                1,000          3.75        7.5              15                              30     - Content Title
 Perform at number of miles, kilometers or                                         5                 5        5     25
                                                 (km x          (6)       (12)             (24)                            (48)
 months, whichever comes first.                                                   (18)              (30)    (36)   (42)                     VG33E
                                                1,000)           3          6               12                              24
                                                                                   9                 15      18     21            KA24DE     and
                                                Months
                                                                                                                                           VG33ER
 Engine oil filter (use part No. 15208
 31U00, 15208 9E000, 15208 7B000 or                             R          R         R        R        R     R      R       R     MA-21     MA-31
 equivalent for VG engine.)
 Spark plugs (double PLATINUM



◦ Jabse Service Manual Search 2024 ◦ Jabse PravopisonTap.bg ◦ Other service manual resources online : FixyaeServiceinfo