Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2000-2004 Approved Nissan Xterra 2004 FFD
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download FFD documenatation <<
Text preview - extract from the document
D DRIVELINE/AXLE
A
B
SECTION
FRONT FINAL DRIVE C
FFD
E
CONTENTS
PREPARATION .......................................................... 2
. BLY ..................................................................... 13
. F
Special Service Tools .............................................. 2. REMOVAL OF DRIVE PINION ASSEMBLY ....... 15 .
NOISE, VIBRATION, AND HARSHNESS (NVH) DISASSEMBLY OF DIFFERENTIAL CASE
TROUBLESHOOTING ............................................... 5 . ASSEMBLY ........................................................ 16 . G
(NVH) Troubleshooting Chart .................................. 5 . DISASSEMBLY OF DIFFERENTIAL SIDE
FRONT OIL SEAL ..................................................... 6 . SHAFT ................................................................ 17
.
Removal and Installation ......................................... 6 . INSPECTION ..................................................... 18 .
H
REMOVAL ............................................................ 6
. ADJUSTMENT OF DIFFERENTIAL CASE
INSTALLATION .................................................... 6 . ASSEMBLY ........................................................ 19 .
REAR COVER GASKET ........................................... 8 . SIDE BEARING PRELOAD ................................ 19 .
Removal and Installation ......................................... 8 . DRIVE PINION GEAR HEIGHT AND PINION I
REMOVAL ............................................................ 8
. BEARING PRELOAD ......................................... 21 .
INSTALLATION .................................................... 8 . TOOTH CONTACT ............................................. 25 .
FRONT FINAL DRIVE ASSEMBLY ........................... 9 . INSTALLATION OF DRIVE PINION ASSEMBLY 26 ... J
Removal and Installation ......................................... 9 . ASSEMBLY OF DIFFERENTIAL SIDE SHAFT... 28
REMOVAL ............................................................ 9
. ASSEMBLY OF DIFFERENTIAL CASE ASSEM-
INSTALLATION .................................................... 9 . LBY ..................................................................... 28
.
K
Components ...........................................................11
. INSTALLATION OF DIFFERENTIAL CASE
Pre-Inspection ....................................................... 12
. ASSEMBLY ........................................................ 30 .
TOTAL PRELOAD .............................................. 12 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 33 .
RING GEAR TO DRIVE PINION BACKLASH ... 12 General Specifications ........................................... 33 . L
RING GEAR RUNOUT ....................................... 13 . Ring Gear Runout .................................................. 33 .
TOOTH CONTACT ............................................. 13 . Side Gear Adjustment ........................................... 33 .
SIDE GEAR TO DRIVE PINION GEAR BACK- Side Bearing Adjustment ....................................... 33 . M
LASH .................................................................. 13
. Total Preload Adjustment ....................................... 33 .
Disassembly and Assembly .................................. 13 . Drive Pinion Height Adjustment ............................. 34 .
REMOVAL OF DIFFERENTIAL CASE ASSEM- Drive Pinion Preload Adjustment ........................... 34 .
FFD-1
PREPARATION
PREPARATION PFP:00002
Special Service Tools EDS000T2
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
ST3127S000 Measuring pinion bearing preload and total
(See J25765-A) preload
Preload gauge
1 GG91030000
(J25765)
Torque wrench
2 HT62940000
( -- )
Socket adapter
3 HT62900000 NT124
( -- )
Socket adapter
KV38100800 Mounting final drive housing
(J34310, J25604-01) (To use, make a new hole.)
Differential attachment a: 152 mm (5.98 in)
NT119
KV38108300 Removing and installing propeller shaft lock
(J-44195) nut, and drive pinion nut
Companion flange wrench
NT771
ST3090S000 Removing and installing drive pinion rear in-
( -- ) ner cone
Drive pinion rear inner race puller set a: 79 mm (3.11 in) dia.
1 ST30031000 b: 45 mm (1.77 in) dia.
(J22912-01) c: 35 mm (1.38 in) dia.
Puller
2 ST30901000
(J26010-01)
NT527
Base
ST3306S001 Removing and installing differential side bear-
Differential side bearing puller set ing inner cone
1 ST33051001 a: 28.5 mm (1.122 in) dia.
(J22888-20) b: 38 mm (1.50 in) dia.
Body
2 ST33061000
(J8107-2)
Adapter NT072
KV38100300 Installing side bearing inner cone
(J25523) a: 54 mm (2.13 in) dia.
Differential side bearing drift b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
NT085
FFD-2
PREPARATION
Tool number
(Kent-Moore No.) Description A
Tool name
KV38100600 Installing side bearing spacer
(J25267) a: 8 mm (0.31 in) B
Side bearing spacer drift b: R42.5 mm (1.673 in)
C
NT528
ST30611000 Installing drive pinion rear bearing outer race FFD
(J25742-1) and drive pinion front bearing outer race
Drift (Use with ST30621000 or ST30613000)
E
NT090
ST30621000 Installing drive pinion rear bearing outer race
F
(J25742-5) (Use with ST30611000)
Drift a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia. G
NT073 H
ST30613000 Installing drive pinion front bearing outer race
(J25742-3) (Use with ST30611000)
Drift a: 72 mm (2.83 in) dia.
I
b: 48 mm (1.89 in) dia.
J
NT073
KV38100500 Installing front oil seal and side flange oil seal
(J25273) a: 85 mm (3.35 in) dia.
Gear carrier front oil seal drift b: 60 mm (2.36 in) dia. K
L
NT115
KV38100200 Installing side oil seal
(J26233) M
Gear carrier side oil seal drift
NT120
(J34309) Adjusting bearing pre-load and gear height
Differential shim selector
NT134
FFD-3
PREPARATION
Tool number
(Kent-Moore No.) Description
Tool name
(J25269-4) Selecting drive pinion height adjusting washer
Side bearing discs
(2 Req'd)
NT136
(J8129) Measuring differential case assembly turning
Spring gauge resistance
NT127
FFD-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003
A
(NVH) Troubleshooting Chart EDS000T3
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
B
FAX-4,RAX-5 , FSU-4 , RSU-4
C
FFD-19
FFD-25
FFD-19
FFD-12
MA-39
FAX-4
WT-3
WT-3
PR-3
BR-5
PS-5
--
Reference page
FFD
E
Companion flange excessive runout
F
AXLE AND SUSPENSION
Improper gear contact
PROPELLER SHAFT
Tooth surface worn
Possible cause and SUSPECTED PARTS
Incorrect backlash
Rough gear tooth
Improper gear oil
G
ROAD WHEEL
DRIVESHAFT
STEERING
BRAKES
TIRES
H
Symptom DIFFERENTIAL Noise ◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo