Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2000-2004 Approved Nissan Xterra 2004 FSU
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E SUSPENSION
A
B
SECTION
FRONT SUSPENSION C
D
FSU
CONTENTS
PRECAUTIONS ......................................................... 2 . Inspection .............................................................. 14
. F
Precautions ............................................................. 2
. Installation and Adjustment ................................... 15 .
PREPARATION .......................................................... 3. STABILIZER BAR .................................................... 17 .
Special Service Tools .............................................. 3 . Removal ................................................................ 17
. G
Commercial Service Tools ....................................... 3 . Inspection .............................................................. 17
.
NOISE, VIBRATION, AND HARSHNESS (NVH) Installation ............................................................. 17
.
TROUBLESHOOTING ............................................... 4 . UPPER LINK ............................................................ 18
.
H
NVH Troubleshooting Chart .................................... 4 . Removal ................................................................ 18
.
FRONT SUSPENSION ASSEMBLY .......................... 5 . Installation ............................................................. 18
.
Components ............................................................ 5
. Disassembly .......................................................... 19
.
2WD MODEL ....................................................... 5 . Inspection .............................................................. 19
. I
4WD MODEL ....................................................... 6 . Assembly ............................................................... 19
.
ON-VEHICLE SERVICE ............................................ 7 . LOWER LINK ........................................................... 20
.
Component .............................................................. 7
. Removal and Installation ....................................... 20 . J
Front Suspension Parts ........................................... 8 . Inspection .............................................................. 20
.
Front Wheel Alignment ............................................ 8 . LOWER LINK AND LOWER LINK SPINDLE ..... 20 .
PRELIMINARY INSPECTION .............................. 8 . LOWER LINK BUSHING .................................... 20 .
K
CAMBER, CASTER AND KINGPIN INCLINA- UPPER BALL JOINT AND LOWER BALL JOINT ... 21
TION ..................................................................... 9
. Removal and Installation ....................................... 21 .
ADJUSTMENT ................................................... 10 . Inspection .............................................................. 21
.
TOE-IN ................................................................11
. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 22 . L
FRONT WHEEL TURNING ANGLE .................. 12 . General Specifications (Front) ............................... 22 .
SHOCK ABSORBER ............................................... 13 . Wheel Runout Average ......................................... 22 .
Removal and Installation ....................................... 13 . Upper Ball Joint ..................................................... 22
. M
Inspection .............................................................. 13
. Lower Ball Joint ..................................................... 22
.
TORSION BAR SPRING ......................................... 14 . Wheel Alignment (Unladen*1) ............................... 23 .
Removal ................................................................ 14
. 2WD MODEL ...................................................... 23 .
4WD MODEL ...................................................... 24 .
FSU-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions EES000H2
q When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
q Use flare nut wrench when removing and installing brake
tubes.
q After installing removed suspension parts, check wheel
alignment and adjust if necessary.
q Always torque brake lines when installing.
SBR686C
FSU-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EES000H3
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
ST29020001 Removing ball joint for knuckle spindle
(J24319-01) a: 34 mm (1.34 in) C
Gear arm puller b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
D
NT694
HT72520000 Removing tie-rod outer end FSU
(J25730-B) a: 33 mm (1.30 in)
Ball joint remover b: 50 mm (1.97 in)
r: 11.5 mm (0.453 in)
F
NT546
G
KV40106800 Removing and installing lower link bushing
( -- )
Lower link bushing puller
H
NT685
I
Commercial Service Tools EES000H4
Tool name Description J
1 Flare nut crowfoot Removing and installing each brake piping
2 Torque wrench a: 10 mm (0.39 in)
K
L
S-NT360
M
FSU-3
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003
NVH Troubleshooting Chart EES000H5
Use the chart below to help you find the cause of the symptom. Repair or replace parts as necessary.
Refer to ROAD WHEEL in this chart.
Refer to SUSPENSION in this chart.
Refer to TIRES in this chart.
FSU-13
FSU-17
FSU-5
FSU-7
FSU-7
FSU-7
FSU-8
FSU-8
FAX-4
FAX-4
PR-3
WT-3
WT-3
WT-3
PR-3
BR-5
PS-5
--
--
--
--
Reference page
Bushing or mounting deterioration
Improper installation, looseness
Shock absorber deformation,
Incorrect wheel alignment
Deformation or damage
Suspension looseness
PROPELLER SHAFT
Incorrect air pressure
damage or deflection
Stabilizer bar fatigue
Possible Cause and SUS-
Parts interference
Incorrect tire size
Uneven tire wear
PECTED PARTS
DIFFERENTIAL
ROAD WHEEL
DRIVE SHAFT
SUSPENSION
Non-uniformity
Spring fatigue
Out-of-round
STEERING
Imbalance
BRAKES
TIRES
AXLE
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