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>> Download PD documenatation <<Text preview - extract from the document PROPELLER SHAFT &
DIFFERENTIAL CARRIER GI
SECTION PD MA
EM
LC
EC
CONTENTS FE
PROPELLER SHAFT ......................................................3 DIFFERENTIAL CASE ..............................................23
CL
Preparation ..................................................................3 DIFFERENTIAL SIDE SHAFT ...................................24
SPECIAL SERVICE TOOLS ........................................3 Inspection...................................................................25 MT
Noise, Vibration and Harshness (NVH) RING GEAR AND DRIVE PINION .............................25
Troubleshooting ...........................................................4 DIFFERENTIAL CASE ASSEMBLY ...........................25
NVH TROUBLESHOOTING CHART ............................4 BEARING ................................................................25 AT
Components.................................................................5 Adjustment .................................................................25
FRONT PROPELLER SHAFT .....................................5 SIDE BEARING PRELOAD .......................................26
REAR PROPELLER SHAFT .......................................6 PINION GEAR HEIGHT AND PINION BEARING TF
On-vehicle Service.......................................................7 PRELOAD ...............................................................27
PROPELLER SHAFT VIBRATION ...............................7 TOOTH CONTACT ...................................................31
APPEARANCE CHECKING ........................................8 Assembly ...................................................................32
Removal and Installation .............................................8 DIFFERENTIAL SIDE SHAFT ...................................32
DIFFERENTIAL CASE ..............................................33
Inspection.....................................................................9
Disassembly.................................................................9
FINAL DRIVE HOUSING ..........................................34 AX
Service Data and Specifications (SDS).....................38
CENTER BEARING ....................................................9
R200A.....................................................................38
JOURNAL ...............................................................10 SU
Assembly ...................................................................11
CENTER BEARING ..................................................11 C200
JOURNAL ...............................................................11 BR
REAR FINAL DRIVE .....................................................40
Service Data and Specifications (SDS).....................13
Preparation ................................................................40
GENERAL SPECIFICATIONS ...................................13
SPECIAL SERVICE TOOLS ......................................40
SERVICE DATA .......................................................13
Noise, Vibration and Harshness (NVH)
ST
Troubleshooting .........................................................42
R200A On-vehicle Service.....................................................43 RS
FRONT FINAL DRIVE ...................................................14 FRONT OIL SEAL REPLACEMENT...........................43
Preparation ................................................................14 REAR COVER GASKET REPLACEMENT..................43
SPECIAL SERVICE TOOLS ......................................14 Components...............................................................44 BT
Noise, Vibration and Harshness (NVH) Removal and Installation ...........................................45
Troubleshooting .........................................................16 REMOVAL ...............................................................45
On-vehicle Service.....................................................16 INSTALLATION........................................................45 HA
FRONT OIL SEAL REPLACEMENT...........................16
Disassembly...............................................................45
REAR COVER GASKET REPLACEMENT..................17 PRE-INSPECTION ...................................................45
Components...............................................................18 DIFFERENTIAL CARRIER ........................................46 SC
DIFFERENTIAL CASE ..............................................48
Removal and Installation ...........................................19
Inspection...................................................................49
REMOVAL ...............................................................19 EL
RING GEAR AND DRIVE PINION .............................49
INSTALLATION........................................................19
DIFFERENTIAL CASE ASSEMBLY ...........................49
Disassembly...............................................................20
BEARING ................................................................49
PRE-INSPECTION ...................................................20
Adjustment .................................................................49
IDX
FINAL DRIVE HOUSING ..........................................20
CONTENTS (Cont'd)
SIDE BEARING PRELOAD .......................................50 PRE-INSPECTION ...................................................69
PINION GEAR HEIGHT ............................................51 DIFFERENTIAL CARRIER ........................................70
TOOTH CONTACT ...................................................56 DIFFERENTIAL CASE ..............................................72
Assembly ...................................................................57 Inspection...................................................................73
DIFFERENTIAL CASE ..............................................57 RING GEAR AND DRIVE PINION .............................73
DIFFERENTIAL CARRIER ........................................58 DIFFERENTIAL CASE ASSEMBLY ...........................73
Service Data and Specifications (SDS).....................62 BEARING ................................................................74
C200 .......................................................................62 Limited Slip Differential..............................................74
PREPARATION FOR DISASSEMBLY ........................74
H233B DISASSEMBLY ........................................................74
INSPECTION ...........................................................76
REAR FINAL DRIVE .....................................................64 ADJUSTMENT .........................................................77
Preparation ................................................................64 ASSEMBLY .............................................................78
SPECIAL SERVICE TOOLS ......................................64 Adjustment .................................................................80
Noise, Vibration and Harshness (NVH) PINION GEAR HEIGHT ............................................80
Troubleshooting .........................................................66 TOOTH CONTACT ...................................................83
On-vehicle Service.....................................................66 Assembly ...................................................................84
FRONT OIL SEAL REPLACEMENT...........................66 DIFFERENTIAL CASE ..............................................84
Components...............................................................68 DIFFERENTIAL CARRIER ........................................86
Removal and Installation ...........................................69 Service Data and Specifications (SDS).....................89
REMOVAL ...............................................................69 H233B.....................................................................89
INSTALLATION........................................................69
Disassembly...............................................................69
PD-2
PROPELLER SHAFT
Preparation
Preparation
SPECIAL SERVICE TOOLS
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
NGPD0001
GI
Tool number
(Kent-Moore No.) Description MA
Tool name
KV38108300 Removing and installing propeller shaft lock nut,
(J44195) and drive pinion lock nut
EM
Companion flange
wrench
LC
NT771
EC
ST3090S000 Removing and installing drive pinion rear inner
( -- ) cone FE
Drive pinion rear inner a: 79 mm (3.11 in) dia.
race puller set b: 45 mm (1.77 in) dia.
1 ST30031000 c: 35 mm (1.38 in) dia.
(J22912-01)
CL
Puller
2 ST30901000
(J26010-01) MT
Base NT527
KV40106500 Removing wheel bearing, wheel bearing lock nut AT
(J-45073) and ABS sensor rotor
Rear axle shaft bearing
puller
TF
LPD022
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PD-3
Symptom
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