Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2000-2004 Approved Nissan Xterra 2004 RFD
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D DRIVELINE/AXLE
A
B
SECTION
REAR FINAL DRIVE C
RFD
E
CONTENTS
C200 SERVICE DATA AND SPECIFICATIONS (SDS) ..... 30 . F
C200 ...................................................................... 30
.
PREPARATION .......................................................... 3
. GENERAL SPECIFICATIONS ............................ 30 .
Special Service Tools .............................................. 3. RING GEAR RUNOUT ....................................... 30 . G
NOISE, VIBRATION, AND HARSHNESS (NVH) SIDE GEAR ADJUSTMENT ............................... 30 .
TROUBLESHOOTING ............................................... 6 . SIDE BEARING ADJUSTMENT ......................... 31 .
NVH Troubleshooting Chart .................................... 6 . TOTAL PRELOAD ADJUSTMENT ..................... 31 .
FRONT OIL SEAL ..................................................... 7 . H
DRIVE PINION HEIGHT ADJUSTMENT ........... 31 .
Removal and Installation ......................................... 7 . DRIVE PINION PRELOAD ADJUSTMENT ........ 31 .
REAR COVER GASKET ........................................... 9 .
Removal and Installation ......................................... 9 . I
REAR FINAL DRIVE ASSEMBLY ........................... 10 .
H233B
Removal and Installation ....................................... 10 . PREPARATION ........................................................ 32 .
REMOVAL .......................................................... 10
. Special Service Tools ............................................ 32 . J
INSTALLATION .................................................. 10 . NOISE, VIBRATION, AND HARSHNESS (NVH)
Components ...........................................................11
. TROUBLESHOOTING ............................................. 35 .
Pre-Inspection ....................................................... 14
. NVH Troubleshooting Chart .................................. 35 .
TOTAL PRELOAD .............................................. 14 . K
FRONT OIL SEAL .................................................... 36 .
RING GEAR-TO-DRIVE PINION BACKLASH ... 14 Removal and Installation ....................................... 36 .
RING GEAR RUNOUT ....................................... 14 . REAR FINAL DRIVE ASSEMBLY ........................... 38 .
TOOTH CONTACT ............................................. 14 . Removal and Installation ....................................... 38 . L
SIDE GEAR-TO-PINION MATE GEAR BACK- REMOVAL .......................................................... 38 .
LASH .................................................................. 15
. INSTALLATION .................................................. 38 .
Disassembly and Assembly .................................. 15 . Components .......................................................... 39. M
REMOVAL OF DIFFERENTIAL CASE .............. 15 . Pre-Inspection ....................................................... 40
.
REMOVAL OF DRIVE PINION ASSEMBLY ...... 16 . TOTAL PRELOAD .............................................. 40 .
DISASSEMBLY OF DIFFERENTIAL CASE ....... 17 . RING GEAR TO DRIVE PINION BACKLASH .... 40 .
INSPECTION ..................................................... 18 . RING GEAR RUNOUT ....................................... 40 .
SIDE BEARING PRELOAD ............................... 19 . TOOTH CONTACT ............................................. 41 .
PINION GEAR HEIGHT ..................................... 21 . SIDE GEAR TO PINION MATE GEAR BACK-
TOOTH CONTACT ............................................. 24 . LASH .................................................................. 41
.
ASSEMBLY OF DIFFERENTIAL CASE ............. 25 . Disassembly and Assembly ................................... 41 .
INSTALLATION OF DRIVE PINION ASSEMBLY 26 ... REMOVAL OF DIFFERENTIAL CASE ASSEM-
INSTALLATION OF DIFFERENTIAL CASE ....... 28 . BLY ..................................................................... 41
.
REMOVAL OF DRIVE PINION ASSEMBLY ....... 42 .
DISASSEMBLY OF DIFFERENTIAL CASE
(NON LSD) ......................................................... 44.
DISASSEMBLY OF DIFFERENTIAL CASE
RFD-1
(WITH LSD) ........................................................ 45
. SERVICE DATA AND SPECIFICATIONS (SDS) .....62 .
INSPECTION ...................................................... 47 . General Specifications ...........................................62
.
ADJUSTMENT OF DIFFERENTIAL CASE 2WD MODEL ......................................................62
.
(WITH LSD) ........................................................ 49
. 4WD MODEL ......................................................62
.
PINION GEAR HEIGHT ..................................... 50 . Ring Gear Runout ..................................................62
.
TOOTH CONTACT ............................................. 54 . Side Gear Adjustment ............................................62
.
ASSEMBLY OF DIFFERENTIAL CASE (NON Differential Torque Adjustment (LSD Models) ........62 .
LSD) ................................................................... 55
. Total Preload Adjustment .......................................63
.
ASSEMBLY OF DIFFERENTIAL CASE (WITH Drive Pinion Height Adjustment .............................63 .
LSD) ................................................................... 56
. Drive Pinion Preload Adjustment ...........................64 .
INSTALLATION OF DRIVE PINION ASSEMBLY 58 ...
INSTALLATION OF DIFFERENTIAL CASE ....... 60 .
RFD-2
PREPARATION
[C200]
PREPARATION PFP:00002
A
Special Service Tools EDS000TK
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
ST3127S000 Measuring pinion bearing preload and total
(See J25765-A) preload C
Preload gauge
1 GG91030000
(J-25765)
Torque wrench
RFD
2 HT62940000
( -- )
Socket adapter E
3 HT62900000 NT124
( -- )
Socket adapter
KV38108300 Removing and installing propeller shaft lock F
(J-44195) nut and drive pinion lock nut
Companion flange wrench
G
NT771
H
ST3090S000 Removing and installing drive pinion rear in-
( -- ) ner cone
Drive pinion rear inner race puller set a: 79 mm (3.11 in) dia.
1 ST30031000 b: 45 mm (1.77 in) dia. I
(J-22912-01) c: 35 mm (1.38 in) dia.
Puller
2 ST30901000
J
(J-26010-01)
NT527
Base
ST3306S001 Removing and installing differential side bear-
Differential side bearing puller set ing inner cone K
1 ST33051001 a: 28.5 mm (1.122 in) dia.
(J-22888-20) b: 38 mm (1.50 in) dia.
Body
L
2 ST33061000
(J8107-2)
Adapter NT072
ST33230000 Installing side bearing inner cone M
(J-25805-01) a: 51 mm (2.01 in) dia.
Differential side bearing drift b: 41 mm (1.61 in) dia.
c: 28.5 mm (1.122 in) dia.
NT085
ST33081000 Installing side bearing inner cone and remov-
( -- ) ing and installing differential case couple
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