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                                                                                             PROPELLER SHAFT &
                                                                                           DIFFERENTIAL CARRIER                                                           GI




                                                                                                 SECTION                      PD                                          MA

                                                                                                                                                                          EM

                                                                                                                                                                          LC

                                                                                                                                                                          EC

                                                               CONTENTS                                                                                                   FE


PROPELLER SHAFT ......................................................3                     DIFFERENTIAL CASE ..............................................21
                                                                                                                                                                          CL
  Preparation ..................................................................3           DIFFERENTIAL SIDE SHAFT ...................................21
     SPECIAL SERVICE TOOLS ........................................3                    Inspection...................................................................22   MT
  Noise, Vibration and Harshness (NVH)                                                     RING GEAR AND DRIVE PINION .............................22
  Troubleshooting ...........................................................4             DIFFERENTIAL CASE ASSEMBLY ...........................23
     NVH TROUBLESHOOTING CHART ............................4                               BEARING ................................................................23     AT
  Components.................................................................5          Adjustment .................................................................23
     FRONT PROPELLER SHAFT .....................................5                          SIDE BEARING PRELOAD .......................................23
     REAR PROPELLER SHAFT .......................................6                          PINION GEAR HEIGHT AND PINION BEARING                                         TF
  On-vehicle Service.......................................................7                PRELOAD ...............................................................25
     PROPELLER SHAFT VIBRATION ...............................7                             TOOTH CONTACT ...................................................29
     APPEARANCE CHECKING ........................................7                      Assembly ...................................................................30
  Removal and Installation .............................................7                 DIFFERENTIAL SIDE SHAFT ...................................30
                                                                                          DIFFERENTIAL CASE ..............................................31
  Inspection.....................................................................7
  Disassembly.................................................................8
                                                                                          FINAL DRIVE HOUSING ..........................................32                AX
                                                                                        Service Data and Specifications (SDS).....................36
     CENTER BEARING ....................................................8
                                                                                          R200A.....................................................................36
     JOURNAL .................................................................9                                                                                           SU
  Assembly .....................................................................9
     CENTER BEARING ....................................................9                                                C200
     JOURNAL ...............................................................10                                                                                            BR
                                                                                     REAR FINAL DRIVE .....................................................38
  Service Data and Specifications (SDS).....................11
                                                                                       Preparation ................................................................38
     GENERAL SPECIFICATIONS ...................................11
                                                                                          SPECIAL SERVICE TOOLS ......................................38
     SERVICE DATA .......................................................11
                                                                                       Noise, Vibration and Harshness (NVH)
                                                                                                                                                                          ST
                                                                                       Troubleshooting .........................................................40
                                    R200A                                              On-vehicle Service.....................................................40          RS
FRONT FINAL DRIVE ...................................................12                   REAR COVER GASKET REPLACEMENT..................40
  Preparation ................................................................12       Components...............................................................41
     SPECIAL SERVICE TOOLS ......................................12                    Removal and Installation ...........................................42             BT
  Noise, Vibration and Harshness (NVH)                                                    REMOVAL ...............................................................42
  Troubleshooting .........................................................14             INSTALLATION........................................................42
  On-vehicle Service.....................................................14            Disassembly...............................................................42       HA
     FRONT OIL SEAL REPLACEMENT...........................14                              PRE-INSPECTION ...................................................42
     REAR COVER GASKET REPLACEMENT..................15                                    DIFFERENTIAL CARRIER ........................................43
  Components...............................................................16             DIFFERENTIAL CASE ..............................................45              SC
                                                                                       Inspection...................................................................46
  Removal and Installation ...........................................17
                                                                                          RING GEAR AND DRIVE PINION .............................46
     REMOVAL ...............................................................17                                                                                            EL
                                                                                          DIFFERENTIAL CASE ASSEMBLY ...........................46
     INSTALLATION........................................................17
                                                                                          BEARING ................................................................46
  Disassembly...............................................................18
                                                                                       Adjustment .................................................................46
     PRE-INSPECTION ...................................................18
                                                                                          SIDE BEARING PRELOAD .......................................47
                                                                                                                                                                          IDX
     FINAL DRIVE HOUSING ..........................................18
                                                     CONTENTS                                 (Cont'd)
       PINION GEAR HEIGHT ............................................48                    PRE-INSPECTION ...................................................65
       TOOTH CONTACT ...................................................52                  DIFFERENTIAL CARRIER ........................................66
   Assembly ...................................................................53           DIFFERENTIAL CASE ..............................................68
     DIFFERENTIAL CASE ..............................................53                 Inspection...................................................................69
     DIFFERENTIAL CARRIER ........................................54                       RING GEAR AND DRIVE PINION .............................69
   Service Data and Specifications (SDS).....................58                            DIFFERENTIAL CASE ASSEMBLY ...........................69
     C200 .......................................................................58        BEARING ................................................................69
                                                                                        Limited Slip Differential..............................................70
                                   H233B                                                   PREPARATION FOR DISASSEMBLY ........................70
                                                                                           DISASSEMBLY ........................................................70
REAR FINAL DRIVE .....................................................60                   INSPECTION ...........................................................71
  Preparation ................................................................60           ADJUSTMENT .........................................................72
     SPECIAL SERVICE TOOLS ......................................60                        ASSEMBLY .............................................................74
  Noise, Vibration and Harshness (NVH)                                                  Adjustment .................................................................75
  Troubleshooting .........................................................62              PINION GEAR HEIGHT ............................................75
  On-vehicle Service.....................................................62                TOOTH CONTACT ...................................................78
     FRONT OIL SEAL REPLACEMENT...........................62                            Assembly ...................................................................79
  Components...............................................................64              DIFFERENTIAL CASE ..............................................79
  Removal and Installation ...........................................65                   DIFFERENTIAL CARRIER ........................................81
     REMOVAL ...............................................................65          Service Data and Specifications (SDS).....................84
     INSTALLATION........................................................65                H233B.....................................................................84
  Disassembly...............................................................65




                                                                                 PD-2
                                                  PROPELLER SHAFT
                                                                                                                          Preparation

                                                     Preparation
SPECIAL SERVICE TOOLS
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
                                                                                                                                NGPD0001
                                                                                                                                           GI
 Tool number
 (Kent-Moore No.)           Description                                                                                                    MA
 Tool name

 KV38108300                                                                      Removing and installing propeller shaft lock nut,
 (J44195)                                                                        and drive pinion lock nut
                                                                                                                                           EM
 Companion flange
 wrench
                                                                                                                                           LC

                            NT771
                                                                                                                                           EC
 ST3090S000                                                                      Removing and installing drive pinion rear inner
 (       --       )                                                              cone                                                      FE
 Drive pinion rear inner                                                         a: 79 mm (3.11 in) dia.
 race puller set                                                                 b: 45 mm (1.77 in) dia.
 1 ST30031000                                                                    c: 35 mm (1.38 in) dia.
 (J22912-01)
                                                                                                                                           CL
 Puller
 2 ST30901000
 (J26010-01)                                                                                                                               MT
 Base                       NT527


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                                                                                                                                           ST

                                                                                                                                           RS

                                                                                                                                           BT

                                                                                                                                           HA

                                                                                                                                           SC

                                                                                                                                           EL

                                                                                                                                           IDX
                                                               PD-3
                                     Symptom




       



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