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                                                                                                          STEERING SYSTEM                                               GI




                                                                                                   SECTION                      ST                                      MA

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                                                              CONTENTS                                                                                                  FE


PRECAUTIONS ...............................................................2          Removal and Installation ...........................................15
                                                                                                                                                                        CL
  Supplemental Restraint System (SRS) AIR                                             Pre-disassembly Inspection and Adjustment.............16
  BAG and SEAT BELT PRE-TENSIONER...............2                                        TURNING TORQUE MEASUREMENT .......................16                           MT
  Precautions for Steering System.................................2                   Disassembly...............................................................17
PREPARATION ...............................................................3          Assembly ...................................................................18
  Special Service Tools ..................................................3         POWER STEERING GEAR (MODEL: D600) ...............21                                 AT
     POWER STEERING ...................................................3              Description .................................................................21
NOISE, VIBRATION AND HARSHNESS (NVH)                                                  Removal and Installation ...........................................21
TROUBLESHOOTING .....................................................5                Inspection and Adjustment ........................................22              TF
  NVH Troubleshooting Chart.........................................5                    TURNING TORQUE MEASUREMENT .......................22
ON-VEHICLE SERVICE ..................................................6              POWER STEERING OIL PUMP....................................24
                                                                                                                                                                        PD
  Steering System ..........................................................6         Components...............................................................24
  Checking Steering Wheel Play....................................6                   Pre-disassembly Inspection.......................................24
  Checking Neutral Position on Steering Wheel ............7                           Disassembly...............................................................24      AX
     PRE-CHECKING ........................................................7           Inspection...................................................................25
     CHECKING ...............................................................7        Assembly ...................................................................25
  Checking Front Wheel Turning Angle..........................7                     STEERING LINKAGE....................................................27              SU
  Checking and Adjusting Drive Belts ............................7                    Components...............................................................27
  Checking Fluid Level ...................................................7           Removal and Installation ...........................................27
  Checking Fluid Leakage ..............................................8              Disassembly and Assembly.......................................28
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  Bleeding Hydraulic System..........................................8                   IDLER ARM ASSEMBLY ...........................................28
  Checking Steering Wheel Turning Force ....................8                            CROSS ROD AND TIE-ROD .....................................28
  Checking Hydraulic System.........................................9                 Inspection...................................................................29
STEERING WHEEL AND STEERING COLUMN .........10                                           BALL JOINT AND SWIVEL JOINT .............................29
  Components...............................................................10            IDLER ARM ASSEMBLY ...........................................29               RS
  Removal and Installation ...........................................10                 CROSS ROD AND TIE-ROD .....................................29
     STEERING WHEEL .................................................10                  FIXING LOCATION ..................................................29
     STEERING COLUMN ...............................................11              SERVICE DATA AND SPECIFICATIONS (SDS) .........30                                   BT
  Disassembly and Assembly.......................................12                   General Specifications...............................................30
  Inspection...................................................................13     Steering Wheel ..........................................................30
     TILT MECHANISM ...................................................13             Steering Column ........................................................30        HA
POWER STEERING GEAR (MODEL: PB59K) ............14                                     Power Steering Gear .................................................30
  Description .................................................................14        MODEL: PB59K .......................................................30
                                                                                      Steering Linkage........................................................31        SC
  Components...............................................................15

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                                             PRECAUTIONS
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"

                                            Supplemental Restraint System (SRS) "AIR
                                            BAG" and "SEAT BELT PRE-TENSIONER"                             NGST0001
The Supplemental Restraint System such as "AIR BAG"and "SEAT BELT PRE-TENSIONER", used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in certain types of
collisions. The Supplemental Restraint System consists of a driver air bag module (located in the center of
the steering wheel), a front passenger air bag module (located on the instrument panel on the passenger side),
seat belt pre-tensioners, a diagnosis sensor unit, a crash zone sensor (4WD models), a warning lamp, wiring
harness and spiral cable.
Information necessary to service the system safely is included in the RS section of this Service Manual.



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