Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2000-2004 Approved Nissan Xterra 2000 tf

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.




Image preview - the first page of the document
tf


>> Download tf documenatation <<

Text preview - extract from the document
                                                                                                                                   TRANSFER                             GI




                                                                                                      SECTION                     TF                                    MA

                                                                                                                                                                        EM

                                                                                                                                                                        LC

                                                                                                                                                                        EC

                                                               CONTENTS                                                                                                 FE


PREPARATION ...............................................................2                ASSEMBLY .............................................................23
                                                                                                                                                                        CL
  Special Service Tools ..................................................2            Main Gear ..................................................................23
  Commercial Service Tools ...........................................3                   DISASSEMBLY ........................................................23        MT
NOISE, VIBRATION AND HARSHNESS (NVH)                                                      INSPECTION ...........................................................24
TROUBLESHOOTING .....................................................5                    ASSEMBLY .............................................................24
  NVH Troubleshooting Chart.........................................5                  Front Case .................................................................25   AT
     TRANSFER ...............................................................5            REMOVAL ...............................................................25
                                                                                          INSTALLATION........................................................25
DESCRIPTION .................................................................6
                                                                                       Front Case Cover ......................................................25
  Cross-sectional View ...................................................6
                                                                                          REMOVAL ...............................................................25
ON-VEHICLE SERVICE ..................................................7
                                                                                          INSTALLATION........................................................25
  Replacing Oil Seal .......................................................7
                                                                                       Bearing Retainer........................................................26       PD
     CENTER CASE OIL SEAL ..........................................7
                                                                                          REMOVAL ...............................................................26
     SHIFT SHAFT OIL SEAL ............................................8
                                                                                          INSTALLATION........................................................26
     REAR OIL SEAL ........................................................8                                                                                            AX
                                                                                       Center Case...............................................................26
  Position Switch Check .................................................9
                                                                                          REMOVAL ...............................................................26
REMOVAL AND INSTALLATION .................................10
                                                                                          INSTALLATION........................................................26
  Removal.....................................................................10       Rear Case..................................................................26    SU
  Installation..................................................................10        REMOVAL ...............................................................26
     M/T MODEL ............................................................10             INSTALLATION........................................................27
     A/T MODEL .............................................................10         Shift Control Components .........................................27
                                                                                                                                                                        BR
OVERHAUL ...................................................................11            INSPECTION ...........................................................27
  Transfer Gear Control................................................11            ASSEMBLY....................................................................29
  Case Components .....................................................12
                                                                                                                                                                        ST
                                                                                     SERVICE DATA AND SPECIFICATIONS (SDS) .........37
  Gear Components .....................................................13              General Specifications...............................................37
  Shift Control Components .........................................14                 Inspection and Adjustment ........................................37             RS
DISASSEMBLY..............................................................15                 CLEARANCE BETWEEN FRONT DRIVE
REPAIR FOR COMPONENT PARTS ...........................20                                    SPROCKET AND 2-4 COUPLING SLEEVE................37
  Mainshaft ...................................................................20           GEAR END PLAY ....................................................37        BT
     DISASSEMBLY ........................................................20                 CLEARANCE BETWEEN BAULK RING AND
     INSPECTION ...........................................................21               CLUTCH GEAR .......................................................37
     ASSEMBLY .............................................................22           Available Shim ...........................................................37    HA
  Front Drive Shaft .......................................................22             COUNTER GEAR REAR BEARING ...........................37
     DISASSEMBLY ........................................................22             Available Snap Ring ..................................................38
     INSPECTION ...........................................................22             MAINSHAFT FRONT BEARING ................................38                    SC
     ASSEMBLY .............................................................22             MAIN GEAR BEARING.............................................38
  Counter Gear .............................................................23            MAINSHAFT REAR BEARING ..................................38
     DISASSEMBLY ........................................................23
                                                                                                                                                                        EL
     INSPECTION ...........................................................23

                                                                                                                                                                        IDX
                                                      PREPARATION
Special Service Tools

                                                     Special Service Tools                                             NGTF0001
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

 Tool number
 (Kent-Moore No.)          Description
 Tool name

 KV38108300                                                                      Removing companion flange nut
 (--)                                                                            Installing companion flange nut
 Companion Flange
 wrench




                           NT771

 ST30021000                                                                      Removing counter gear front bearing
 (J22912-01)                                                                     (Use with ST36710010)
 Puller                                                                          Removing L & H hub
                                                                                 a: 110 mm (4.33 in) dia.
                                                                                 b: 68 mm (2.68 in) dia.


                           NT411

 ST30031000                                                                      Removing counter gear rear bearing
 (J22912-01)                                                                     (Use with ST36710010)
 Puller                                                                          a: 90 mm (3.54 in) dia.
                                                                                 b: 50 mm (1.97 in) dia.




                           NT411

 ST33290001                                                                      Removing center case oil seal
 (J25810-A)                                                                      Removing rear oil seal
 Puller                                                                          a: 250 mm (9.84 in)
                                                                                 b: 160 mm (6.30 in)




                           NT414

 ST33051001                                                                      Removing companion flange
 (J22888)                                                                        a: 135 mm (5.31 in)
 Puller                                                                          b: 100 mm (3.94 in)
                                                                                 c: 130 mm (5.12 in)




                           NT657

 ST30720000                                                                      1 Installing center case oil seal
 1 (J25273)                                                                      2 Installing rear oil seal
 2 (J25405)                                                                      a: 77 mm (3.03 in) dia.
 Drift                                                                           b: 55.5 mm (2.185 in) dia.




                           NT658




                                                               TF-2
                                                      PREPARATION
                                                                                                         Special Service Tools (Cont'd)

 Tool number
 (Kent-Moore No.)          Description
 Tool name                                                                                                                                 GI
 ST36710010                                                                      Removing counter gear front bearing
 (     --         )                                                              (Use with ST30021000)                                     MA
 Drift                                                                           Removing counter gear rear bearing
                                                                                 (Use with ST30031000)
                                                                                 a: 34.5 mm (1.358 in) dia.
                           NT063
                                                                                                                                           EM
 ST33061000                                                                      Removing main gear bearing
 (J8107-2)                                                                       a: 28.5 mm (1.122 in) dia.                                LC
 Drift                                                                           b: 38 mm (1.50 in) dia.


                                                                                                                                           EC
                           NT116

 ST30613000                                                                      1 Installing main gear bearing
 1 (J25742-3)                                                                    2 Installing front case cover oil seal                    FE
 2 (J34339)                                                                      a: 72 mm (2.83 in) dia.
 Drift                                                                           b: 48 mm (1.89 in) dia.
                                                                                                                                           CL
                           NT073

 (J35864)                                                                        Installing shift shaft oil seal                           MT
 Drift                                                                           a: 26 mm (1.02 in) dia.
                                                                                 b: 20 mm (0.79 in) dia.
                                                                                 c: 150 mm (5.91 in)                                       AT
                           NT117

 (J26092)                                                                        Seating counter gear assembly
 Drift                                                                           a: 44.5 mm (1.752 in) dia.
                                                                                 b: 38.5 mm (1.516 in) dia.
                                                                                                                                           PD
                           NT065

 (J34291)                                                                        Selecting counter gear rear bearing shim
                                                                                                                                           AX
 Shim setting gauge set

                                                                                                                                           SU

                           NT101
                                                                                                                                           BR
 (J34291-20)                                                                     Selecting counter gear rear bearing shim
 Plunger-shim setting                                                                                                                      ST
 gauge


                                                                                                                                           RS
                           NT118


                                                     Commercial Service Tools                                                   NGTF0002
                                                                                                                                           BT
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

 Tool name                 Description                                                                                                     HA
 Puller                                                                          Removing front drive shaft front bearing
                                                                                 Removing front drive shaft rear bearing
                                                                                 Removing main gear bearing                                SC

                                                                                                                                           EL
                           NT077


                                                                                                                                           IDX
                                                               TF-3
                                      PREPARATION
Commercial Service Tools (Cont'd)

 Tool name              Description

 Drift                                              1 Installing mainshaft rear bearing
                                                    2 Installing L & H hub
                                                    1 a: 50 mm (1.97 in) dia.
                                                      b: 42 mm (1.65 in) dia.
                                                      c: 180 mm (7.09 in)
                                                    2 a: 60 mm (2.36 in) dia.
                        NT117
                                                      b: 50 mm (1.97 in) dia.
                                                      c: 60 mm (2.36 in)




                                         TF-4
                                                                                                                                                                                                                                                                                                                                                                                                                                       NGTF0039

        NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
                                                                                                                                                                                                                                                                                                                          NVH Troubleshooting Chart

                                              NVH Troubleshooting Chart                                                                                                                                                                                                                                                                                                                                                         NGTF0039S01
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of inspection.
If necessary, repair or replace these parts.                                                                                                                                                                                                                                                                                                                                                                                                                                GI
TRANSFER                                                                                                                                                                                                                                                                                                                                                                                                    NGTF0039S0101
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            MA




                                                                      Refer to MA-37, (Checking Transfer Fluid, CHASSIS AND
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            EM

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            LC




                                                                                      BODY MAINTENANCE).




                                                                                                                                                                                                                                  TF-12, TF-14
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            EC




                                                                                                                                                           TF-12


                                                                                                                                                                                             TF-12




                                                                                                                                                                                                                                                                                              TF-14


                                                                                                                                                                                                                                                                                                                           TF-13


                                                                                                                                                                                                                                                                                                                                                            TF-13


                                                                                                                                                                                                                                                                                                                                                                                                TF-13


                                                                                                                                                                                                                                                                                                                                                                                                                                        TF-13
 Reference page

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            FE

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            CL

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            MT

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            AT


                                                                                                                                                                                                                                                 CHECK SPRING AND CHECK BALL (Worn damaged)




                                                                                                                                                                                                                                                                                                                                                                                                        BAULK RING (Worn or damaged)


                                                                                                                                                                                                                                                                                                                                                                                                                                                SHIFTING INSERT (Damaged)
                                                                                                                                                                                                     OIL SEAL (Worn or damaged)
                                                                                                                                                                   LIQUID GASKET (Damaged)




                                                                                                                                                                                                                                                                                                                                                                    Bearing (Worn or damaged)
                                                                                                                                                                                                                                                                                                                                   GEAR (Worn or damaged)
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            PD
                                                                                                                                  FLUID (Level too high)




                                                                                                                                                                                                                                                                                                      SHIFT FORK (Worn)
                                                  FLUID (Level low)


                                                                                                              FLUID (Wrong)




 SUSPECTED PARTS                                                                                                                                                                                                                                                                                                                                                                                                                                                            AX
 (Possible cause)

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            SU

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            BR

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            ST

            Noise                             1                                            2                                                                                                                                                                                                                               3                                3
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            RS
            Fluid leakage                                                                  3                                  1                            2                                 2
 Symptom
            Hard to shift or will not shift                                                1                                  1                                                                                                                                                                                                                                                                 2                                       2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            BT
            Jumps out of gear                                                                                                                                                                                                      1                                                          2                            2

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            HA

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            SC

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            EL

                                                                                                                                                                                                                                                                                                                                                                                                                                                                            IDX
                                                                                                           TF-5
                        DESCRIPTION
Cross-sectional View

                       Cross-sectional View   NGTF0003




                                              ATF021




                            TF-6
     ON-VEHICLE SERVICE
                                                          Replacing Oil Seal

          Replacing Oil Seal                                          NGTF0004
          CENTER CASE OIL SEAL
          1.
                                                                   NGTF0004S01
               Remove front propeller shaft. Refer to PD-7, ("Removal and
                                                                                 GI
               Installation", "PROPELLER SHAFT").
          2.   Remove companion flange nut.                                      MA

                                                                                 EM

SMT844D                                                                          LC
          3.   Remove companion flange.
                                                                                 EC

                                                                                 FE

                                                                                 CL

SMT486A
                                                                                 MT
          4.   Remove center case oil seal.
          5.   Install center case oil seal.                                     AT
          



◦ Jabse Service Manual Search 2020 ◦ Jabse Pravopis ◦ Other service manual resources online : FixyaeServiceinfo