Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2000-2004 Approved Nissan Xterra 2002 BR
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>> Download BR documenatation <<Text preview - extract from the document BRAKE SYSTEM GI
SECTION BR MA
EM
LC
EC
CONTENTS FE
PRECAUTIONS ...............................................................3 Installation..................................................................17
CL
Supplemental Restraint System (SRS) AIR VACUUM PIPING...........................................................18
BAG and SEAT BELT PRE-TENSIONER...............3 Removal and Installation ...........................................18 MT
Precautions for Brake System.....................................3 Inspection...................................................................18
Wiring Diagrams and Trouble Diagnosis.....................3 HOSES AND CONNECTORS ...................................18
PREPARATION ...............................................................4 CHECK VALVE ........................................................18 AT
Special Service Tools ..................................................4 FRONT DISC BRAKE ...................................................19
Commercial Service Tools ...........................................4 Pad Replacement ......................................................19
NOISE, VIBRATION AND HARSHNESS (NVH) Removal.....................................................................20 TF
TROUBLESHOOTING .....................................................5 Disassembly...............................................................21
NVH Troubleshooting Chart.........................................5 Inspection...................................................................21
CALIPER .................................................................21
PD
ON-VEHICLE SERVICE ..................................................6
Checking Brake Fluid Level.........................................6 ROTOR ...................................................................21
Checking Brake Line ...................................................6 Assembly ...................................................................22 AX
Changing Brake Fluid ..................................................6 Installation..................................................................22
Brake Burnishing Procedure........................................7 Brake Burnishing Procedure......................................22
Bleeding Brake System ...............................................8 REAR DRUM BRAKE ...................................................23 SU
BRAKE HYDRAULIC LINE .............................................9 Components...............................................................23
Hydraulic Circuit...........................................................9 Removal.....................................................................23
Removal.......................................................................9 Inspection...................................................................24
WHEEL CYLINDER ..................................................24
Inspection...................................................................10
Wheel Cylinder Overhaul...........................................24
Installation..................................................................10
Inspection...................................................................25
ST
BRAKE PEDAL AND BRACKET..................................11
DRUM .....................................................................25
Removal and Installation ...........................................11
LINING ....................................................................25
Inspection...................................................................11 RS
Installation..................................................................25
Adjustment .................................................................12
PARKING BRAKE CONTROL ......................................27
MASTER CYLINDER.....................................................13
Removal.....................................................................13
Components...............................................................27 BT
Removal and Installation ...........................................27
Disassembly...............................................................13
Inspection...................................................................27
Inspection...................................................................14 HA
Adjustment .................................................................28
Assembly ...................................................................14
Installation..................................................................15
ABS SC
BRAKE BOOSTER........................................................16
On-vehicle Service.....................................................16 DESCRIPTION ...............................................................29
OPERATING CHECK ...............................................16 Purpose......................................................................29
AIRTIGHT CHECK ...................................................16 Operation ...................................................................29
EL
Removal.....................................................................16 ABS Hydraulic Circuit ................................................29
Inspection...................................................................16 System Components .................................................30
OUTPUT ROD LENGTH CHECK ..............................16
IDX
System Description....................................................30
CONTENTS (Cont'd)
WHEEL SENSOR ....................................................30 Wheel Sensor or Rotor..............................................55
CONTROL UNIT (BUILT-IN ABS ACTUATOR AND DIAGNOSTIC PROCEDURE .....................................55
ELECTRIC UNIT) .....................................................30 ABS Actuator Solenoid Valve or Solenoid Valve
ABS ACTUATOR AND ELECTRIC UNIT ....................31 Relay..........................................................................58
G SENSOR (4WD MODELS) ....................................31 DIAGNOSTIC PROCEDURE .....................................58
TROUBLE DIAGNOSIS - INTRODUCTION..................32 Motor Relay or Motor.................................................60
How to Perform Trouble Diagnoses for Quick DIAGNOSTIC PROCEDURE .....................................60
and Accurate Repair ..................................................32 Low Voltage ...............................................................62
INTRODUCTION ......................................................32 DIAGNOSTIC PROCEDURE .....................................62
TROUBLE DIAGNOSIS - BASIC INSPECTION ...........33 G Sensor and Circuit .................................................64
Preliminary Check......................................................33 DIAGNOSTIC PROCEDURE .....................................64
Ground Circuit Check ................................................36 Control Unit................................................................66
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....36 DIAGNOSTIC PROCEDURE .....................................66
Component Parts and Harness Connector TROUBLE DIAGNOSES FOR SYMPTOMS .................67
Location .....................................................................37 1. ABS Works Frequently ..........................................67
Schematic ..................................................................38 2. Unexpected Pedal Action ......................................67
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