Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2000-2004 Approved Nissan Xterra 2002 BR

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BR


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                                                                                                                     BRAKE SYSTEM                                         GI




                                                                                                SECTION                      BR                                           MA

                                                                                                                                                                          EM

                                                                                                                                                                          LC

                                                                                                                                                                          EC

                                                               CONTENTS                                                                                                   FE


PRECAUTIONS ...............................................................3           Installation..................................................................17
                                                                                                                                                                          CL
  Supplemental Restraint System (SRS) AIR                                            VACUUM PIPING...........................................................18
  BAG and SEAT BELT PRE-TENSIONER...............3                                      Removal and Installation ...........................................18             MT
  Precautions for Brake System.....................................3                   Inspection...................................................................18
  Wiring Diagrams and Trouble Diagnosis.....................3                             HOSES AND CONNECTORS ...................................18
PREPARATION ...............................................................4              CHECK VALVE ........................................................18          AT
  Special Service Tools ..................................................4          FRONT DISC BRAKE ...................................................19
  Commercial Service Tools ...........................................4                Pad Replacement ......................................................19
NOISE, VIBRATION AND HARSHNESS (NVH)                                                   Removal.....................................................................20     TF
TROUBLESHOOTING .....................................................5                 Disassembly...............................................................21
  NVH Troubleshooting Chart.........................................5                  Inspection...................................................................21
                                                                                          CALIPER .................................................................21
                                                                                                                                                                          PD
ON-VEHICLE SERVICE ..................................................6
  Checking Brake Fluid Level.........................................6                    ROTOR ...................................................................21
  Checking Brake Line ...................................................6             Assembly ...................................................................22     AX
  Changing Brake Fluid ..................................................6             Installation..................................................................22
  Brake Burnishing Procedure........................................7                  Brake Burnishing Procedure......................................22
  Bleeding Brake System ...............................................8             REAR DRUM BRAKE ...................................................23                SU
BRAKE HYDRAULIC LINE .............................................9                    Components...............................................................23
  Hydraulic Circuit...........................................................9        Removal.....................................................................23
  Removal.......................................................................9      Inspection...................................................................24
                                                                                          WHEEL CYLINDER ..................................................24
  Inspection...................................................................10
                                                                                       Wheel Cylinder Overhaul...........................................24
  Installation..................................................................10
                                                                                       Inspection...................................................................25
                                                                                                                                                                          ST
BRAKE PEDAL AND BRACKET..................................11
                                                                                          DRUM .....................................................................25
  Removal and Installation ...........................................11
                                                                                          LINING ....................................................................25
  Inspection...................................................................11                                                                                         RS
                                                                                       Installation..................................................................25
  Adjustment .................................................................12
                                                                                     PARKING BRAKE CONTROL ......................................27
MASTER CYLINDER.....................................................13
  Removal.....................................................................13
                                                                                       Components...............................................................27        BT
                                                                                       Removal and Installation ...........................................27
  Disassembly...............................................................13
                                                                                       Inspection...................................................................27
  Inspection...................................................................14                                                                                         HA
                                                                                       Adjustment .................................................................28
  Assembly ...................................................................14
  Installation..................................................................15
                                                                                                                          ABS                                             SC
BRAKE BOOSTER........................................................16
  On-vehicle Service.....................................................16          DESCRIPTION ...............................................................29
     OPERATING CHECK ...............................................16                 Purpose......................................................................29
     AIRTIGHT CHECK ...................................................16              Operation ...................................................................29
                                                                                                                                                                          EL
  Removal.....................................................................16       ABS Hydraulic Circuit ................................................29
  Inspection...................................................................16      System Components .................................................30
     OUTPUT ROD LENGTH CHECK ..............................16
                                                                                                                                                                          IDX
                                                                                       System Description....................................................30
                                                      CONTENTS                                   (Cont'd)
        WHEEL SENSOR ....................................................30              Wheel Sensor or Rotor..............................................55
        CONTROL UNIT (BUILT-IN ABS ACTUATOR AND                                             DIAGNOSTIC PROCEDURE .....................................55
        ELECTRIC UNIT) .....................................................30           ABS Actuator Solenoid Valve or Solenoid Valve
        ABS ACTUATOR AND ELECTRIC UNIT ....................31                            Relay..........................................................................58
        G SENSOR (4WD MODELS) ....................................31                        DIAGNOSTIC PROCEDURE .....................................58
TROUBLE DIAGNOSIS - INTRODUCTION..................32                                     Motor Relay or Motor.................................................60
  How to Perform Trouble Diagnoses for Quick                                                DIAGNOSTIC PROCEDURE .....................................60
  and Accurate Repair ..................................................32               Low Voltage ...............................................................62
    INTRODUCTION ......................................................32                   DIAGNOSTIC PROCEDURE .....................................62
TROUBLE DIAGNOSIS - BASIC INSPECTION ...........33                                       G Sensor and Circuit .................................................64
  Preliminary Check......................................................33                 DIAGNOSTIC PROCEDURE .....................................64
  Ground Circuit Check ................................................36                Control Unit................................................................66
    ABS ACTUATOR AND ELECTRIC UNIT GROUND.....36                                            DIAGNOSTIC PROCEDURE .....................................66
  Component Parts and Harness Connector                                                TROUBLE DIAGNOSES FOR SYMPTOMS .................67
  Location .....................................................................37       1. ABS Works Frequently ..........................................67
  Schematic ..................................................................38         2. Unexpected Pedal Action ......................................67
    2



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