Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2000-2004 Approved Nissan Xterra 2003 FAX
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D DRIVELINE/AXLE
A
B
SECTION
FRONT AXLE C
FAX
E
CONTENTS
PRECAUTIONS ......................................................... 2. Removal ................................................................ 17
. F
Precautions ............................................................. 2
. Inspection .............................................................. 18
.
PREPARATION .......................................................... 3
. KNUCKLE SPINDLE .......................................... 18 .
Special Service Tools .............................................. 3. BEARING SPACER (2WD MODELS) ................ 18 . G
Commercial Service Tools ....................................... 3 . NEEDLE BEARING (4WD MODELS) ................ 18 .
NOISE VIBRATION AND HARSHNESS (NVH) Installation ............................................................. 18
.
TROUBLESHOOTING ............................................... 4 . DRIVE SHAFT .......................................................... 20
.
H
NVH Troubleshooting Chart .................................... 4 . Components .......................................................... 20
.
ON-VEHICLE SERVICE ............................................ 5 . Removal ................................................................ 20
.
Front Axle Parts ...................................................... 5
. Disassembly .......................................................... 21
.
Front Wheel Bearing ............................................... 5 . FINAL DRIVE SIDE (TS82F) .............................. 21 . I
PRELOAD ADJUSTMENT (2WD MODELS) ....... 5 . WHEEL SIDE (ZF100) ....................................... 22 .
PRELOAD ADJUSTMENT (4WD MODELS) ....... 6 . Inspection .............................................................. 22
.
Drive Shaft .............................................................. 8
. DRIVE SHAFT .................................................... 22 . J
AUTO-LOCK FREE-RUNNING HUB ........................ 9 . BOOT ................................................................. 22
.
Description .............................................................. 9
. JOINT ASSEMBLY (FINAL DRIVE SIDE) .......... 22 .
Removal and Installation ......................................... 9 . JOINT ASSEMBLY (WHEEL SIDE) ................... 22 .
K
Inspection .............................................................. 10
. Assembly ............................................................... 23
.
Trouble Diagnosis For Noise ................................. 10 . FINAL DRIVE SIDE (TS82F) .............................. 23 .
WHEEL HUB AND ROTOR DISC ........................... 12 . WHEEL SIDE (ZF100) ....................................... 24 .
Components .......................................................... 12
. Installation ............................................................. 25
. L
Removal and Installation ....................................... 14 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 27 .
Disassembly .......................................................... 15
. Wheel Bearing (Front) ........................................... 27 .
Inspection .............................................................. 15
. 2WD MODELS ................................................... 27 . M
WHEEL BEARINGS ........................................... 15 . 4WD MODELS ................................................... 27 .
WHEEL HUB ...................................................... 15 . Drive Shaft (4WD models) ..................................... 27 .
Assembly ............................................................... 15
. DRIVE SHAFT AXIAL END PLAY ...................... 27 .
KNUCKLE SPINDLE ............................................... 17 . DRIVE SHAFT END SNAP RING ...................... 28 .
FAX-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions EDS000P1
q When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
q Use flare nut wrench when removing and installing brake
tubes.
q After installing removed suspension parts, check wheel
alignment and adjust if necessary.
q Always torque brake lines when installing.
CAUTION: SBR686C
q The ZF100 (wheel side) type joint assembly has two types
of boot material; one is made of rubber and the other is made of plastic.
q Do not disassemble the joint assembly with the plastic boot. If the boot or joint is damaged,
replace the drive shaft assembly.
FAX-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EDS000P2
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
ST29020001 Removing ball joint for knuckle spindle
(J24319-01) a: 34 mm (1.34 in) C
Gear arm puller b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
FAX
NT694
HT72520000 Removing tie-rod outer end and lower ball E
(J25730-B) joint
Ball joint remover a: 33 mm (1.30 in)
b: 50 mm (1.97 in)
r: R11.5 mm (0.453 in) F
NT546
G
KV401021S0 Installing wheel bearing outer race
( -- )
Bearing race drift
H
NT153
I
KV40105400 Removing and installing wheel bearing lock
(J36001) nut
Wheel bearing lock nut wrench (4WD models only) J
K
NT154
Commercial Service Tools EDS000P3
L
Tool name Description
1 Flare nut crowfoot Removing and installing each brake piping
2 Torque wrench a: 10 mm (0.39 in) M
S-NT360
FAX-3
Symptom
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