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FSU


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E SUSPENSION

                                                                                                                                                                   A


                                                                                                                                                                   B
                                                                                     SECTION
                                                                                           FRONT SUSPENSION                                                        C


                                                                                                                                                                   D


                                                                                                                                                                   FSU
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .          Inspection .............................................................. 14
                                                                                                                                                          .        F
 Precautions ............................................................. 2
                                                                        .          Installation and Adjustment ................................... 15     .
PREPARATION .......................................................... 3.         STABILIZER BAR .................................................... 17  .
 Special Service Tools .............................................. 3 .          Removal ................................................................ 17
                                                                                                                                                          .        G
 Commercial Service Tools ....................................... 3     .          Inspection .............................................................. 17
                                                                                                                                                          .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                              Installation ............................................................. 17
                                                                                                                                                          .
TROUBLESHOOTING ............................................... 4       .         UPPER LINK ............................................................ 18
                                                                                                                                                          .
                                                                                                                                                                   H
 NVH Troubleshooting Chart .................................... 4       .          Removal ................................................................ 18
                                                                                                                                                          .
FRONT SUSPENSION ASSEMBLY .......................... 5                  .          Installation ............................................................. 18
                                                                                                                                                          .
 Components ............................................................ 5
                                                                        .          Disassembly .......................................................... 19
                                                                                                                                                          .
   2WD MODEL ....................................................... 5  .          Inspection .............................................................. 19
                                                                                                                                                          .         I
   4WD MODEL ....................................................... 6  .          Assembly ............................................................... 19
                                                                                                                                                          .
ON-VEHICLE SERVICE ............................................ 7       .         LOWER LINK ........................................................... 20
                                                                                                                                                          .
 Component .............................................................. 7
                                                                        .          Removal and Installation ....................................... 20    .         J
 Front Suspension Parts ........................................... 8   .          Inspection .............................................................. 20
                                                                                                                                                          .
 Front Wheel Alignment ............................................ 8   .            LOWER LINK AND LOWER LINK SPINDLE ..... 20                           .
   PRELIMINARY INSPECTION .............................. 8              .            LOWER LINK BUSHING .................................... 20           .
                                                                                                                                                                   K
   CAMBER, CASTER AND KINGPIN INCLINA-                                            UPPER BALL JOINT AND LOWER BALL JOINT ... 21
   TION ..................................................................... 9
                                                                        .          Removal and Installation ....................................... 21    .
   ADJUSTMENT ................................................... 10    .          Inspection .............................................................. 21
                                                                                                                                                          .
   TOE-IN ................................................................11
                                                                        .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 22                          .        L
   FRONT WHEEL TURNING ANGLE .................. 12                      .          General Specifications (Front) ............................... 22      .
SHOCK ABSORBER ............................................... 13       .          Wheel Runout Average ......................................... 22      .
 Removal and Installation ....................................... 13    .          Upper Ball Joint ..................................................... 22
                                                                                                                                                          .        M
 Inspection .............................................................. 13
                                                                        .          Lower Ball Joint ..................................................... 22
                                                                                                                                                          .
TORSION BAR SPRING ......................................... 14         .          Wheel Alignment (Unladen*1) ............................... 23         .
 Removal ................................................................ 14
                                                                        .            2WD MODEL ...................................................... 23  .
                                                                                     4WD MODEL ...................................................... 24  .




                                                                           FSU-1
                                           PRECAUTIONS

PRECAUTIONS                                                            PFP:00001

Precautions                                                                EES000H2


q   When installing rubber parts, final tightening must be car-
    ried out under unladen condition* with tires on ground.
    *: Fuel, radiator coolant and engine oil full. Spare tire, jack,
    hand tools and mats in designated positions.
q   Use flare nut wrench when removing and installing brake
    tubes.
q   After installing removed suspension parts, check wheel
    alignment and adjust if necessary.
q   Always torque brake lines when installing.
                                                                        SBR686C




                                                  FSU-2
                                                       PREPARATION

PREPARATION                                                                                                                   PFP:00002
                                                                                                                                              A
Special Service Tools                                                                                                              EES000H3

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
                                                                                                                                              B
  (Kent-Moore No.)                                                                       Description
  Tool name
  ST29020001                                                                             Removing ball joint for knuckle spindle
  (J24319-01)                                                                            a: 34 mm (1.34 in)                                   C
  Gear arm puller                                                                        b: 6.5 mm (0.256 in)
                                                                                         c: 61.5 mm (2.421 in)

                                                                                                                                              D

                                                                         NT694


  HT72520000                                                                             Removing tie-rod outer end                           FSU
  (J25730-B)                                                                             a: 33 mm (1.30 in)
  Ball joint remover                                                                     b: 50 mm (1.97 in)
                                                                                         r: 11.5 mm (0.453 in)
                                                                                                                                              F


                                                                         NT546
                                                                                                                                              G
  KV40106800                                                                             Removing and installing lower link bushing
  (       --      )
  Lower link bushing puller
                                                                                                                                              H



                                                                         NT685
                                                                                                                                               I

Commercial Service Tools                                                                                                           EES000H4


  Tool name                                                                              Description                                           J
  1 Flare nut crowfoot                                                                   Removing and installing each brake piping
  2 Torque wrench                                                                        a: 10 mm (0.39 in)
                                                                                                                                              K


                                                                                                                                              L
                                                                         S-NT360




                                                                                                                                              M




                                                               FSU-3
                          NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   PFP:00003

NVH Troubleshooting Chart                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    EES000H5


Use the chart below to help you find the cause of the symptom. Repair or replace parts as necessary.




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Refer to ROAD WHEEL in this chart.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Refer to SUSPENSION in this chart.


                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Refer to TIRES in this chart.
                                                                                         FSU-13




                                                                                                                                                                                                                                             FSU-17
                                               FSU-5



                                                                                                                FSU-7


                                                                                                                                                                         FSU-7
                                                                                                                                                                                          FSU-7
                                                                                                                                                                                                                 FSU-8


                                                                                                                                                                                                                                                                      FSU-8




                                                                                                                                                                                                                                                                                                                                                                                                                                             FAX-4
                                                                                                                                                                                                                                                                                                                                                                                                                                                           FAX-4
                                                                                                                                                                                                                                                                                                                                                                                                                              PR-3
                                                                                                                                                                                                                                                                                     WT-3
                                                                                                                                                                                                                                                                                                 WT-3




                                                                                                                                                                                                                                                                                                                                                                                      WT-3
                                                                                                                                                                                                                                                                                                                                                                                                            PR-3




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             BR-5
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      PS-5
                                                                                                                                                    --




                                                                                                                                                                                                                                                                                                                          --
                                                                                                                                                                                                                                                                                                                                             --
                                                                                                                                                                                                                                                                                                                                                                     --
  Reference page



                                                                                                                Bushing or mounting deterioration
                                               Improper installation, looseness
                                                                                  Shock absorber deformation,




                                                                                                                                                                                                                 Incorrect wheel alignment




                                                                                                                                                                                                                                                                                                                                             Deformation or damage
                                                                                                                                                                                          Suspension looseness




                                                                                                                                                                                                                                                                                                                                                                                                            PROPELLER SHAFT
                                                                                                                                                                                                                                                                                                 Incorrect air pressure
                                                                                  damage or deflection




                                                                                                                                                                                                                                             Stabilizer bar fatigue


  Possible Cause and SUS-
                                                                                                                                                    Parts interference




                                                                                                                                                                                                                                                                                                                                                                                      Incorrect tire size
                                                                                                                                                                                                                                                                                                                          Uneven tire wear
  PECTED PARTS




                                                                                                                                                                                                                                                                                                                                                                                                                              DIFFERENTIAL




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        ROAD WHEEL
                                                                                                                                                                                                                                                                                                                                                                                                                                             DRIVE SHAFT


                                                                                                                                                                                                                                                                                                                                                                                                                                                                   SUSPENSION
                                                                                                                                                                                                                                                                                                                                                                     Non-uniformity
                                                                                                                                                                         Spring fatigue




                                                                                                                                                                                                                                                                      Out-of-round




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      STEERING
                                                                                                                                                                                                                                                                                     Imbalance




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             BRAKES
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        TIRES
                                                                                                                                                                                                                                                                                                                                                                                                                                                           AXLE
                        Noise                            



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