Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 AUTOMATIC TRANSMISSION MSA5T0128A34677

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                                                  EXTENSION CASE
Automatic Transmission

    Extension Case                      55,0587                3) Tighten bolts to secure the case.
                                                               Tightening torque:
A: REMOVAL            S5f0587A78
                                                                    25 N~m (2.5 kgf-m, 18.1 ft-Ib)
1) Remove rear vehicle speed sensor.                                        L\   A,.,4_--I        \


                                                               4) Install the rear vehicle speed sensor .
                                                               Tightening torque:
                                                                   7 N~m (0.7 kgf-m, 5.1 ft-Ib)

   (A)   Rear vehicle speed sensor

2) Separate transmission case and extension
case sections .

                                                  B3M1057          (A)   Rear vehicle speed sensor

B : INSTALLATION                   S5f0587A77

1) Attach the selected thrust needle bearing to the
end surface of reduction drive gear with vaseline .
Install thrust needle bearing in the correct direc-
2) Install the extension case to the transmission
case .

                                                    EXTENSION CASE
                                                                                                             Automatic Transmission

C : DISASSEMBLY                S570587A06                            2. WITH VTD            5510587A0602

y . WITHOUT VTD 55,o587AOSO,                                         1) Using ST1, ST2, ST3 and a press, remove
                                                                     snap ring.
1) Take out the transfer clutch by lightly tapping
                                                                     ST1 398673600 COMPRESSOR
the end of the rear drive shaft .
                                                                     ST2 498627100 SEAT
CAUTION:                                                             ST3        398663600           PLIERS
Be careful not to damage the oil seal in the


                                                                     21 Remove test nlua .

   (A)    Extension case
   (B)    Transfer clutch

2) Remove the transfer pipe .
Be careful not to bend the nine_

                                                                        \!-,/   -Lciioiui . ~.aav

                                                                        (B)     Test plug

                                                                 3) Remove clutch piston by comnresseci air

   ~(,/   ~nici iaivi i ~aac
   (B)    Transfer clutch                                                                             O
3) Remove the dust cover from the extension
case .
4) Remove the oil seal from the extension case.


                                                        EXTENSION CASE
Automatic Transmission

4) Remove transfer clutch pipe .                                     NOTE :
                                                                     Insert the clutch assembly fully into position until
                                                                     the bearing shoulder bottoms .
Be careful not to bend the pipe .




                                                                                                           a        or

                                                                         (A)   Transfer clutch
5) Remove the dust cover trom the extension                              (B)   Extension case
case .
6) Remove the oil seal from the extension case .                     2. WITH VTD            5510587A0202

                                                                     1) Using the ST and a press, press in a new oil
D : ASSEMBLY                  S5f0587A02
1 . WITHOUT VTD               S5f0587A0201                           ST 498057300 INSTALLER
1) Using the ST and a press, press in a new oil                      2) Press in the dust cover.
seal .                                                               3) Install transfer clutch pipe .
ST 498057300 INSTALLER                                               CAUTION :
2) Press in the dust cover.                                          Be careful not to bend the pipe .
3) Install the transfer pipe to extension case .
Be careful not to bend the pipe .

              p                     O            (A)
         O                      `


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