Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 AUTOMATIC TRANSMISSION MSA5T0128A34686
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TORQUE CONVERTER CLUTCH CASE
Automatic Transmission
18. Torque Converter Clutch 4) Disconnect transmission harness connector
from stay.
Case
NOTE :
A : REMOVAL S5,o2o6A,e Lift-up lever behind the connector and disconnect
1) Extract the torque converter clutch assembly . it from stay.
6) Disconnect the air breather hose .
7) Remove the oil charger pipe .
8) Remove the oil cooler inlet and outlet pipes.
pump shaft.
Note that oil pump shaft also comes out.
9) Separation of torque converter clutch case and
transmission case sections
CAUTION :
* Be careful not to damage the oil seal and
bushing inside the torque converter clutch
case by the oil pump cover.
9 Be careful not to lose the rubber seal.
NOTE :
Separate these cases while tapping lightly on the
housing.
B3M2020
2) Remove the input shaft.
10) Wrap the axle shaft serration with vinyl tape.
3) Remove pitching stopper bracket.
(A) Vinyl tape
(A) Pitching stopper bracket
AT59
TORQUE CONVERTER CLUTCH CASE
Automatic Transmission
11) Remove the differential side retainer with ST. B : INSTALLATION SS,oz~
CAUTION: 1) Check the appearance of each component and
Hold the differential case assembly by hand to clean.
avoid damaging retainer mounting hole of the
torque converter clutch case and speedometer CAUTION :
gears. Make sure each part is free of harmful cuts,
damage and other faults .
ST 499787000 WRENCH ASSY
12) Extract the axle shaft with ST1 and ST2. 2) Force-fit the oil seal to the torque converter
CAUTION: clutch case with ST.
ST 398437700 DRIFT
Do not reuse the circlip .
ST1 499095500 REMOVER
ST2 499247300 INSTALLER
:qvv
Y--~~ `~~~~~\
\
\,l\~/I\ ~ ST1
~--'i-
i
;~ ST2 3) Install the differential assembly to the case,
G3M0956 paying special attention not to damage the inside
of the case (particularly, the differential side
13) Remove the differential assembly .
retainer contact surface) .
CAUTION :
* Remove the seal pipe if it is attached. (Reus-
ing is not allowed.)
* Be careful not to damage the retainer mount-
ing hole of the torque converter clutch case.
(A) Differential assembly
4) Install the circlip to the axle shaft, insert the
shaft into the differential assembly, and tap it into
position with a plastic hammer.
(A) Seal pipe
CAUTION:
14) Remove the oil seal from torque converter e If no play is felt, check whether the shaft is
clutch case . fully inserted. If shaft insertion is correct,
replace the axle shaft.
e Be sure to use a new circlip.
Thrust play:
0.3-0.5mm (0.012-0.020 in)
AT60
TORQUE CONVERTER CLUTCH CASE
Automatic Transmission
5) Wrap vinyl tape around the splined portion of 9) Install the rubber seal to the torque converter
the axle shaft. clutch case .
CAUTION :
Be careful not to lose the rubber seal.
(A) Vinyl tape
6) Install the oil seal and outer race (taper roller
bearing) to the differential side retainer. Then (A) Rubber seal
screw in the retainer and the O-ring after coating 10) Apply proper amount of liquid gasket to the
the threads with oil. entire torque converter clutch case mating surface.
CAUTION: Liquid gasket:
" Pay attention not to damage the oil seal lips . THREE BOND 1215
" Do not confuse the RH and LH oil seals.
" Keep the O-ring removed from the retainer. NOTE :
Make sure that the rubber seal and seal pipe are
7) Using ST, install the left and right side retainers. fitted in position.
ST 499787000 WRENCH ASSY
8) Install the seal pipe to the torque converter
clutch case.
CAUTION :
Be sure to use a new seal pipe.
(A) THREE BOND (Part No . 1215)
(B) Rubber seal
(A) Seal pipe
AT61
TORQUE CONVERTER CLUTCH CASE
Automatic Transmission
11) Install the torque converter clutch case assem- 16) Install the pitching stopper bracket.
bly to the transmission case assembly, and secure Tightening torque:
with six bolts and four nuts . 41 N~m (4.2 kgf-m, 30.4 ft-Ib)
CAUTION:
When installing, be careful not to damage the
torque converter clutch case bushing and oil
seal.
Tightening torque:
41 N-m (4.2 kgf-m, 30.4 ft-Ib)
(A) Pitching stopper
17) Insert the input shaft while turning lightly by
hand .
CAUTION:
Be careful not to damage the bushing .
12) Install air breather hose . 50-55 mm (1.97-2.17 in)
13) Insert inhibitor switch and transmission con-
nector into stay.
14) Install the oil cooler pipes.
15) Install the oil charger pipe with O-ring .
18) Install the torque converter clutch assembly.
C : INSPECTION s5.o
Measure the backlash and adjust to within specifi-
cations.
AT62
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