Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 ENGINE SECTION Emission Control System and Vacuum Fitting MSA5T0122A27533

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MSA5T0122A27533


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                                      SERVICE PROCEDURE                                       [W8A0] 2-1
                                                                                   8. Main Fuel Level Sensor


8. Main Fuel Level Sensor                                 6) Disconnect connector from fuel pump.

A: REMOVAL
1) Release fuel pressure. 
2) Open fuel flap lid, and remove fuel filler cap.




                                                                                                 S2M0172

                                                          7) Move clips, and then disconnect fuel delivery
                                                          hose (A), return hose (B) and jet pump hose (C).
                                                          8) Disconnect quick connector, and then discon-
                                         B2M3197          nect fuel delivery hose (A). 
3) Disconnect battery ground cable.




                                                                                                S2M0060A

                                        G6M0095           9) Remove nuts which install fuel pump assembly
4) Remove the floor box located just behind the           onto fuel tank.
rear seat.
5) Remove service hole cover.




                                                                                                 S2M0061

                                                          10) Take off fuel pump assembly from fuel tank.
                                         S2M0246          11) Disconnect connector from fuel pump bracket.




                                                                                                 S2M0145



                                                     11
2-1   [W8B0]                          SERVICE PROCEDURE
8. Main Fuel Level Sensor


12) Remove bolt which installs fuel level sensor            5) Connect connector to fuel pump relay.
on mounting bracket.




                                                                                                  S2M0093
                                         H2M3206



B: INSTALLATION
CAUTION:
Leave fuel filler cap open when tightening nuts,
to prevent fuel from flowing out through fuel
delivery and return pipes. Close fuel filler cap
after tightening nuts.
Install in the reverse order of removal. Do the fol-
lowing:
1) Install the fuel level sensor onto the mounting
bracket.




                                         H2M3206

2) Always use new gaskets.
3) Ensure sealing portion is free from fuel or for-
eign particles before installation.
4) Tighten nuts in alphabetical sequence shown in
figure to specified torque.
Tightening torque:
    4.4



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