Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 ENGINE SECTION Engine MSA5T0122A27576
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>> Download MSA5T0122A27576 documenatation <<Text preview - extract from the document2-3 [W3A1] SERVICE PROCEDURE
3. Timing Belt
3. Timing Belt 6) Remove front belt cover.
A: REMOVAL
1. CRANKSHAFT PULLEY AND BELT
COVER
1) Remove A/C belt. (With A/C model)
B2M2587
2. TIMING BELT
1) Remove timing belt guide. (MT vehicles only)
B2M2584
2) Remove A/C belt tensioner. (With A/C model)
S2M0294
B2M2585
3) Remove crankshaft pulley bolt. To lock
crankshaft, use ST.
ST 499977100 CRANKSHAFT PULLEY
WRENCH
S2M1860A
4) Remove crankshaft pulley.
5) Remove belt cover (LH).
14
SERVICE PROCEDURE [W3A2] 2-3
3. Timing Belt
2) If alignment mark (a) and/or arrow mark (which (2) Using white paint, put alignment and/or
indicates rotation direction) on timing belt fade arrow marks on timing belts in relation to the
away, put new marks before removing timing belt crank sprocket and cam sprockets.
as shown in procedures below.
(1) Turn crankshaft using ST. Align mark (a) of
sprocket to cylinder block notch (b) and ensure
that right side cam sprocket mark (c), cam cap
and cylinder head matching surface (d) and/or
left side cam sprocket mark (e) and belt cover
notch (f) are properly adjusted.
ST 499987500 CRANKSHAFT SOCKET
B2M2591
Specified data:
Z1: 44 tooth length
Z2: 40.5 tooth
S2M1861A
B2M2592A
3) Remove belt idler (No. 2).
4) Remove belt idler No. 2.
S2M1008
5) Remove timing belt.
S2M1007C
B2M2594
15
2-3 [W3A3] SERVICE PROCEDURE
3. Timing Belt
3. BELT IDLER AND AUTOMATIC BELT 3) Remove camshaft sprocket No. 1. To lock
TENSION ADJUSTER ASSEMBLY camshaft, using ST.
ST 499207400 CAMSHAFT SPROCKET
1) Remove belt idler (No. 1).
WRENCH
B2M2596
S2M1863A
2) Remove automatic belt tension adjuster assem- 4) Remove crankshaft sprocket.
bly.
S2M0414
H2M2375
5) Remove belt cover No. 2 (LH).
4. CAMSHAFT AND CRANKSHAFT 6) Remove belt cover No. 2 (RH).
SPROCKET CAUTION:
1) Remove camshaft position sensor. Do not damage or lose the seal rubber when
2) Remove camshaft sprocket No. 2. To lock removing belt covers.
camshaft, use ST.
ST 499207100 CAMSHAFT SPROCKET
WRENCH
B2M2601
S2M1862A
16
SERVICE PROCEDURE [W3B4] 2-3
3. Timing Belt
7) Remove tensioner bracket. (1) Slowly press the adjuster rod down to the
end surface of the cylinder. Repeat this motion
2 or 3 times.
(2) With the adjuster rod moved all the way up,
apply a pressure of 294 N (30 kg, 66 lb) to it.
Check adjuster rod stiffness.
(3) If the adjuster rod is not stiff and moves
down, replace the automatic belt tension
adjuster assembly with a new one.
CAUTION:
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