Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 ENGINE SECTION Engine Cooling System MSA5T0122A27596
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2-5 [W1A0] SERVICE PROCEDURE
1. Water Pump
1. Water Pump 7) Detach ATF cooler hose attached to a clip
under the radiator main fan shroud. (AT vehicles
A: REMOVAL only)
WARNING:
The radiator is pressurized. Wait until engine
cools down before working on the radiator.
1) Set the vehicle on the lift.
2) Disconnect ground cable from the battery.
H2M3592
8) Remove bolt which installs water by-pass pipe
of oil cooler onto oil pump. (AT vehicles only)
G6M0095
3) Lift-up the vehicle.
4) Remove under cover.
5) Drain engine coolant completely.
S2M0027
9) Disconnect radiator outlet hose (A) and heater
hose (B) from water pump.
10) Disconnect water by-pass hose (C). (AT
vehicles only)
B2M0015
6) Disconnect connectors from radiator main fan
and sub fan motors.
S2M0015A
11) Lower the vehicle.
S2M0893
6
SERVICE PROCEDURE [W1A0] 2-5
1. Water Pump
12) Disconnect over flow hose. 17) Remove automatic belt tension adjuster.
S2M0930 H2M2375
13) Remove reservoir tank. 18) Remove belt idler No. 2.
S2M0931 S2M0024
14) Remove radiator main fan and sub fan assem- 19) Remove camshaft position sensor.
blies. and
[W6A0].>
B2M2038
S2M0929
20) Remove left-hand camshaft sprocket by using
15) Remove V-belts. ST.
ST 499207100 CAMSHAFT SPROCKET
WRENCH
G2M0286
B2M2039A
16) Remove timing belt.
7
2-5 [W1B0] SERVICE PROCEDURE
1. Water Pump
21) Remove left-hand belt cover No. 2. 3) Using a dial gauge, measure impeller runout in
thrust direction while rotating the pulley.
"Thrust" runout limit:
0.5 mm (0.020 in)
B2M2040
22) Remove tensioner bracket.
G2M0211
4) Check clearance between impeller and pump
case.
Clearance between impeller and pump case:
Standard
0.5 -- 0.7 mm (0.020 -- 0.028 in)
Limit
1.0 mm (0.039 in)
H2M2380
23) Remove tensioner bracket.
24) Disconnect heater hose from water pump.
25) Remove water pump.
G2M0212
5) After water pump installation, check pulley shaft
for engine coolant leaks. If leaks are noted, replace
water pump assembly.
S2M1829
B: INSPECTION
1) Check water pump bearing for smooth rotation.
2) Check water pump pulley for abnormalities.
8
SERVICE PROCEDURE [W1C0] 2-5
1. Water Pump
C: INSTALLATION 4) Install left-hand camshaft sprockets by using
ST.
1) Install water pump onto left-hand cylinder head. ST 4992707100 CAMSHAFT SPROCKET
CAUTION: WRENCH
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