Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 GENERAL INFORMATION SECTION Pre-Delivery Inspection MSA5T0120A27434

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MSA5T0120A27434


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                    G8040BE1SGML



                              PRE-DELIVERY INSPECTION                                  [G3C0]     1-4
                                                                                3. Road Test Inspection


3. Road Test Inspection                             B: STARTING CONDITION OF ENGINE
A: TEST MODE CONNECTOR                              CHECK POINT
                                                       1. Starting condition of engine
CHECK POINTS
   1. Check engine light flashing                   Check that the engine starts quickly and runs
   2. Test mode connector disconnection             smoothly without any abnormal noise.
                                                    WARNING:
1. CHECK THE MIL (CHECK ENGINE LIGHT)               D Before starting the engine, make sure that
FLASHING                                            there is nothing which will burn easily be-
NOTE:                                               hind the car and that there is no dry grass
D When ignition switch is turned to ON (engine      near the exhaust pipe.
OFF) or to "START" with the test mode connec-       D Do not leave the engine running in a
tor connected, the MIL (check engine light)         closed garage as there is the danger of poi-
blinks at a cycle of 3 Hz.                          soning from the exhaust gases.
D If engine fails to turn over when the ignition    D For safety's sake, never touch the follow-
switch is set to START, check the spark plugs.      ing parts while the engine is operating.
                                 (1) Revolving parts such as the belt, fan,
                                                      etc.
2. CHECK TEST MODE CONNECTOR DIS-
CONNECTION                                            (2) High-temperature parts such as the ex-
                                                      haust pipe, radiator, etc.
NOTE:                                                 (3) Electric system such as the plugs,
Disconnect test mode connector. If the MIL            cords, etc.
(check engine light) illuminates with engine ON,    D Be careful not to leave inflammable paper
this indicates that a trouble has occurred.         or clothes in the engine compartment.
Check diagnostics for CHECK ENGINE mal-             D Never try to disconnect hoses or wirings.
function indicator lamp (MIL).                                             NOTE:
                                                    The engine has been tested before shipment.

                                                    C: OPERATION   OF                 INDICATOR
                                                    LIGHTS AND GAUGES
                                                    CHECK POINTS
                                                       1. Operation of indicator lights
                                                       2. Operation of gauges
                                                    Check the operation according to the "Owner's
                                                    manual".
                                                    NOTE:
                                       S1H0067A     D Perform this inspection with the gear shift le-
                                                    ver in the neutral position.
                                                    (For automatic transmission models: Set the se-
                                                    lect lever in the "P" position.)
                                                    D Set the parking brake.
                                                    D Do not race the engine excessively.




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                            G8040BE1SGML



1-4     [G3D1]                PRE-DELIVERY INSPECTION
3. Road Test Inspection


D: TACHOMETER, RADIO, ETC.                          ating the windshield washer or wiper opera-
                                                    tion is jerky, clean the outer surface of the
CHECK POINT                                         windshield and wiper blades with a neutral
   1. Operation of tachometer, radio, etc.          detergent.
                                                    Wiper blades, windshield and rear window
1. TACHOMETER
                                                    should be cleaned with sponge, soft cloth or
Race the engine two or three times, and check       mild-abrasive cleaner.
the tachometer's operation.                         After cleaning, rinse the windshield and wip-
CAUTION:                                            er blades with clean water. The windshield is
Do not race the engine more than necessary.         clear if beads do not form when you rinse the
                                                    windshield with water.
2. RADIO
                                                    1. DIRECTION AND QUANTITY OF WASHER
1) Install the antenna on the fender using a        FLUID SPRAYED
wrench in the antenna package.
2) After installation, store the wrench together    1) Spray windshield and rear window washers
with the on-board tools.                            to check the amount and positions to be
3) Check the operation according to the "Own-       splayed.
er's manual".

E: LIGHTS AND SWITCHES
CHECK POINTS
   1. Visual inspection of lights (installa-
   tion, damage, dirty lenses, water inside,
   etc.)
   2. Operation of all lights and switches
   3. Horn operation

F: WASHER AND WIPERS                                                                      S1H0124A
CHECK POINTS
   1. Checking of fluid level
   2. Direction and quantity of washer fluid
   sprayed
   3. Operation of wiper and washer

CAUTION:
D Do not operate the washer when the reser-
voir is empty.
D Before operating the wipers, be sure to
eject washer fluid onto the window. If the
window is dry, the wipers' operating speed
and angle of operation will be different from
                                                                                          S1H0125A
when it is wet.
D If the position at which washer fluid is
                                                    2) If the washer fluid was not sprayed to the
ejected is wrong: Using an eyeleteer or simi-
                                                    specified position, adjust the direction of the
lar tool, adjust the direction of the nozzle, be
                                                    washer nozzle using a needle or the like.
careful not to damage the nozzle hole.
D Grease, wax, insects or other material on
the windshield or the wiper blades results in
jerky wiper operation and unclear frontal
view. If you can not get clear view after oper-


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                     G8040BE1SGML



                                PRE-DELIVERY INSPECTION                                  [G3G1]     1-4
                                                                                  3. Road Test Inspection


G: DRIVING TEST
CHECK POINTS
   1. Operation of foot brake and parking
   brake
   2. Operation of speedometer
   3. Operation of clutch and gear shift
   4. Operation of selector lever (Automat-
   ic transmission)
   5. Operation of steering and position of
   steering wheel
   6. Operation of turn signal cancel cam
   7. Operation of ventilation system and
   heater
   8. Abnormal noises or vibration
   9. Operation of air conditioning
   10. Operation of cruise control

1. CHECK THE FOOT AND PARKING
BRAKES' OPERATION
CAUTION:
Be sure to perform this test in a safe area.
1) Drive on a dry, level, paved road, and apply
normal braking. Look for uneven or improper                                                    B1H0029A
operation, or pulling to one side.
2) Press the brake pedal in two or three times,
and keep it fully depressed. Make sure that the           (3) Depress the surface of brake pad by
brake can be kept that way for at least five se-          hand.
conds. Also check for air in the brake system,            (4) If there is no free play between clevis
or brake fluid leakage.                                   pin and clevis, turn brake switch adjusting
3) Perform the adjustment of operating rod as-            nut until the clearance between stopper and
sembly as follows:                                        screw of brake switch becomes 0.3 mm
   (1) Be sure engine is off. (No vacuum is ap-           (0.01 in).
   plied to brake booster).                               (5) After adjustment, make sure there is no
   (2) There should be play between brake                 brake dragging.
   booster clevis and pin at brake pedal instal-      4) Pull the parking brake lever completely out,
   ling portion.                                      and check its operation. Also check the ratchet
   [Depress brake pedal pad with a force of           for normal functioning.
   less than 10 N (1 kg, 2 lb) to a stroke of 1 to    Check the parking brake lever stroke. If it is out
   3 mm (0.04 to 0.12 in).]                           of specification, adjust it by turning adjusting
                                                      nut at parking brake lever.




                                                     17
                               G8040BE1SGML



1-4      [G3G2]                   PRE-DELIVERY INSPECTION
4. Post-road Test Inspection


Standard parking brake lever stroke:                       4. OPERATION OF SELECTOR LEVER (AU-
    7 -- 8 notches/196 N (20 kg, 44 lb)                    TOMATIC TRANSMISSION MODELS)
                                                           1) Place the selector lever in each position,
                                                           and make sure that the pointer indicates the
                                                           position of each range correctly.




                                           B1H0030A


2. OPERATION OF SPEEDOMETER
                                                                                                     G1H0059
1) Drive the car at various speeds, and make
sure that the pointer of speedometer indicates
the position of each speed correctly.                      5. OPERATION OF STEERING AND POSI-
                                                           TION OF STEERING WHEEL
3. CHECK THE OPERATION OF CLUTCH
AND GEAR SHIFTING                                          1) Check the steering wheel for free play.
CAUTION:                                                   Steering wheel free play:
D Be sure to perform this test in a safe area.                 0 -- 17 mm (0 -- 0.67 in)
D Do not repeat this test.
NOTE:
Carefully compare a normal clutch's operating
sounds to the clutch being tested.
1) With the engine idling and the shift lever in
neutral, gradually depress the clutch pedal, to
see if it generates any abnormal noise.
2) Pull the parking brake lever completely out,
and place wheel chocks under the tires. Then
depress the clutch pedal completely, and place
the shift lever in 5th speed.                                                                       H1H0438A
Raise engine rpm a little, gradually engage the
clutch, and see if the engine stalls.                      2) With the car moving straight ahead, check
If the engine stalls, it means that the clutch is not      for hard steering, shimmy, or other abnormali-
slipping.                                                  ties.
3) Remove the wheel chocks, and return the                 3) Make a turn, and check for hard or heavy
shift lever to neutral, then check the gear shift-         steering wheel operation, or poor stability.
ing mechanism for excessive play.
4) Drive the car at various speeds. While de-              6. OPERATION OF TURN SIGNAL CANCEL
pressing the clutch pedal completely, move the             CAM
gear shift lever into each position, and check for         Make a right or left turn with the turn signal on,
any unusual play or unusual resistance.                    and make sure that the turn signal switch re-
                                                           turns automatically to the OFF position when the
                                                           steering wheel is returned to the straight ahead
                                                           position.



                                                      18
                    G8040BE1SGML



                              PRE-DELIVERY INSPECTION         [G3G10]     1-4
                                                        3. Road Test Inspection


7. OPERATION OF VENTILATION SYSTEM
AND HEATER
1) While driving, move the control lever and
dial into each position, and check the ventila-
tion system's operation. Also check for unusual
vibration or noises.
2) Move the temperature control lever and fan
switch, and make sure that warm air is dis-
charged into the compartment.
8. ABNORMAL NOISES OR VIBRATION
CAUTION:
Be sure to perform this test in a safe area.
1) When starting the engine, and while driving
the vehicle, check the engine, transmission,
body, suspension, and steering system for any
unusual noises or vibration.
Do this when idling the engine, accelerating,
decelerating, and running at low, middle and
high speeds.
2) Depress the accelerator pedal, and make
sure that the engine rpm increase smoothly and
that the vehicle accelerates smoothly.
3) While driving, turn the steering wheel right
and left to test the vehicle's stability and re-
sponse.
9. OPERATION OF AIR CONDITIONING
Turn the air conditioning switch "ON", and make
sure that cool air is discharged into the
compartment.
10. OPERATION OF THE CRUISE CONTROL
Refer to the "Owner's Manual" or "Instruction
Manual".




                                                   19



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