Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 GENERAL INFORMATION SECTION Special Tools MSA5T0120A27460
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G8040BE1SGML
1-6 [G200] SPECIAL TOOLS
2. Manual Transmission and Differential Tools
2. Manual Transmission and Differential Tools
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
398791700 REMOVER II Used for removing and installing spring pin
(6 mm).
B1H0209
399411700 ACCENT BALL Used for installing reverse shifter rail arm.
INSTALLER
B1H0210
399527700 PULLER SET Used for removing and installing roller bearing
(Differential).
(1) BOLT (899521412)
(2) PULLER (399527702)
(3) HOLDER (399527703)
(4) ADAPTER (398497701)
(5) BOLT (899520107)
(6) NUT (021008000)
B1H0135A
399780104 WEIGHT Used for measuring preload on roller bearing.
B1H0211
498077000 5TH DRIVEN GEAR Used for removing roller bearing of drive pinion
REMOVER shaft.
G1H0156
8
G8040BE1SGML
SPECIAL TOOLS [G200] 1-6
2. Manual Transmission and Differential Tools
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
498077300 CENTER DIFFEREN- Used for removing the center differential cover
TIAL BEARING ball bearing.
REMOVER
G1H0157
498147000 DEPTH GAUGE Used for adjusting main shaft axial end play.
B1H0136
498247001 MAGNET BASE D Used for measuring backlash between side
gear and pinion, and hypoid gear.
D Used with DIAL GAUGE (498247100).
B1H0137
498247100 DIAL GAUGE D Used for measuring backlash between side
gear and pinion, and hypoid gear.
D Used with MAGNET BASE (498247001).
G1H0160
498427100 STOPPER Used for removing and installing drive pinion
shaft assembly lock nut.
B1H0213
9
G8040BE1SGML
1-6 [G200] SPECIAL TOOLS
2. Manual Transmission and Differential Tools
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
498787100 MAIN SHAFT Used for removing and installing transmission
STOPPER main shaft.
G1H0163
498937000 TRANSMISSION Used for removing and installing transmission
HOLDER main shaft lock nut.
G1H0164
499277100 BUSH 1-2 Used for installing 1st driven gear thrust plate
INSTALLER and 1st-2nd driven gear bush.
G1H0165
499277200 INSTALLER Used for press-fitting the 2nd driven gear, roller
bearings, & 5th driven gear onto the driven
shaft (AWD).
B1H0214
499747100 CLUTCH DISC GUIDE Used when installing clutch disc to flywheel.
G1H0167
10
G8040BE1SGML
SPECIAL TOOLS [G200] 1-6
2. Manual Transmission and Differential Tools
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
499757002 SNAP RING PRESS Used for installing snap ring (OUT 25), and ball
bearing (25 x 26 x 17).
G1H0168
499787000 WRENCH ASSY Used for removing and installing differential side
retainer.
G1H0169
499827000 PRESS Used for installing speedometer oil seal.
G1H0171
499857000 5TH DRIVEN GEAR Used for removing 5th driven gear.
REMOVER
G1H0172
499877000 RACE 4-5 INSTALLER D Used for installing 4th needle bearing race
and ball bearing onto transmission main
shaft.
D Used with REMOVER (899714110).
G1H0173
11
G8040BE1SGML
1-6 [G200] SPECIAL TOOLS
2. Manual Transmission and Differential Tools
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
499917500 DRIVE PINION Used for adjusting drive pinion shim.
GAUGE ASSY
G1H0174
499927100 HANDLE Used for fitting transmission main shaft.
G1H0175
499937100 TRANSMISSION Stand used for transmission disassembly and
STAND assembly.
B1H0215
499987003 SOCKET WRENCH Used for removing and installing driven pinion
(35) lock nut and main shaft lock nut.
B1H0216
499987300 SOCKET WRENCH Used for removing and installing driven gear
(50) assembly lock nut.
G1H0178
12
G8040BE1SGML
SPECIAL TOOLS [G200] 1-6
2. Manual Transmission and Differential Tools
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
899714110 REMOVER Used for fixing transmission main shaft, drive
pinion, rear drive shaft.
B1H0217
899864100 REMOVER Used for removing parts on transmission main
shaft and drive pinion.
B1H0218
899884100 HOLDER Used for tightening lock nut on sleeve.
B1H0219
899904100 REMOVER Used for removing and installing straight pin.
B1H0220
899988608 SOCKET WRENCH Used for removing and installing drive pinion
(27) lock nut.
B1H0216
13
G8040BE1SGML
1-6 [G200] SPECIAL TOOLS
2. Manual Transmission and Differential Tools
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
499547300 INSTALLER SET Used for installing adjusting washer of viscous
coupling.
G1H0184
398497701 ADAPTER D Used for installing roller bearing onto
differential case.
D Used with INSTALLER (499277100).
B1H0222
499587000 INSTALLER Used for installing driven gears to driven shaft.
G1H0330
899824100 PRESS Used for installing speedometer shaft oil seal.
G1H0328
498517000 REPLACER Used for removing drive pinion thrust plate and
roller bearing race.
G1H0379
14
G8040BE1SGML
SPECIAL TOOLS [G200] 1-6
2. Manual Transmission and Differential Tools
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
499987100 SOCKET WRENCH Used for removing and installing drive pinion
(35) lock nut.
B1H0074
899984103 SOCKET WRENCH Used for removing and installing drive pinion
(35) lock nut.
B1H0216
498497100 CRANKSHAFT Used for stopping rotation of flywheel when
STOPPER loosening tightening bolt, etc.
B1H0194
498057300 INSTALLER Used for installing extension oil seal.
G1H0188
498077400 SYNCHRONIZER Used for removing synchronizer cone of main
CONE REMOVER shaft.
G1H0157
15
G8040BE1SGML
1-6 [G200] SPECIAL TOOLS
2. Manual Transmission and Differential Tools
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
498255400 PLATE Used for measuring backlash of hypoid gear.
B1H0285
16
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