Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 GENERAL INFORMATION SECTION Special Tools MSA5T0120A27460

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MSA5T0120A27460


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                            G8040BE1SGML



1-6     [G200]                              SPECIAL   TOOLS
2. Manual Transmission and Differential Tools


2. Manual Transmission and Differential Tools
      ILLUSTRATION         TOOL NUMBER       DESCRIPTION      REMARKS
                             398791700     REMOVER II         Used for removing and installing spring pin
                                                              (6 mm).




                 B1H0209
                             399411700     ACCENT BALL        Used for installing reverse shifter rail arm.
                                           INSTALLER




                 B1H0210
                             399527700     PULLER SET         Used for removing and installing roller bearing
                                                              (Differential).
                                                              (1) BOLT (899521412)
                                                              (2) PULLER (399527702)
                                                              (3) HOLDER (399527703)
                                                              (4) ADAPTER (398497701)
                                                              (5) BOLT (899520107)
                                                              (6) NUT (021008000)


                B1H0135A
                             399780104     WEIGHT             Used for measuring preload on roller bearing.




                 B1H0211
                             498077000     5TH DRIVEN GEAR    Used for removing roller bearing of drive pinion
                                           REMOVER            shaft.




                 G1H0156




                                                 8
               G8040BE1SGML



                                  SPECIAL TOOLS                                   [G200]       1-6
                                                      2. Manual Transmission and Differential Tools


ILLUSTRATION         TOOL NUMBER     DESCRIPTION       REMARKS
                      498077300    CENTER DIFFEREN-    Used for removing the center differential cover
                                   TIAL BEARING        ball bearing.
                                   REMOVER




          G1H0157
                      498147000    DEPTH GAUGE         Used for adjusting main shaft axial end play.




           B1H0136
                      498247001    MAGNET BASE         D Used for measuring backlash between side
                                                         gear and pinion, and hypoid gear.
                                                       D Used with DIAL GAUGE (498247100).




           B1H0137
                      498247100    DIAL GAUGE          D Used for measuring backlash between side
                                                         gear and pinion, and hypoid gear.
                                                       D Used with MAGNET BASE (498247001).




          G1H0160
                      498427100    STOPPER             Used for removing and installing drive pinion
                                                       shaft assembly lock nut.




           B1H0213




                                         9
                            G8040BE1SGML



1-6     [G200]                              SPECIAL   TOOLS
2. Manual Transmission and Differential Tools


      ILLUSTRATION         TOOL NUMBER        DESCRIPTION        REMARKS
                             498787100     MAIN SHAFT            Used for removing and installing transmission
                                           STOPPER               main shaft.




                 G1H0163
                             498937000     TRANSMISSION          Used for removing and installing transmission
                                           HOLDER                main shaft lock nut.




                 G1H0164
                             499277100     BUSH 1-2              Used for installing 1st driven gear thrust plate
                                           INSTALLER             and 1st-2nd driven gear bush.




                 G1H0165
                             499277200     INSTALLER             Used for press-fitting the 2nd driven gear, roller
                                                                 bearings, & 5th driven gear onto the driven
                                                                 shaft (AWD).




                 B1H0214
                             499747100     CLUTCH DISC GUIDE Used when installing clutch disc to flywheel.




                 G1H0167




                                                  10
               G8040BE1SGML



                                  SPECIAL TOOLS                                     [G200]       1-6
                                                        2. Manual Transmission and Differential Tools


ILLUSTRATION        TOOL NUMBER       DESCRIPTION        REMARKS
                      499757002    SNAP RING PRESS       Used for installing snap ring (OUT 25), and ball
                                                         bearing (25 x 26 x 17).




          G1H0168
                      499787000    WRENCH ASSY           Used for removing and installing differential side
                                                         retainer.




          G1H0169
                      499827000    PRESS                 Used for installing speedometer oil seal.




          G1H0171
                      499857000    5TH DRIVEN GEAR       Used for removing 5th driven gear.
                                   REMOVER




          G1H0172
                      499877000    RACE 4-5 INSTALLER D Used for installing 4th needle bearing race
                                                        and ball bearing onto transmission main
                                                        shaft.
                                                      D Used with REMOVER (899714110).




          G1H0173




                                           11
                            G8040BE1SGML



1-6     [G200]                              SPECIAL   TOOLS
2. Manual Transmission and Differential Tools


      ILLUSTRATION         TOOL NUMBER       DESCRIPTION      REMARKS
                             499917500     DRIVE PINION       Used for adjusting drive pinion shim.
                                           GAUGE ASSY




                 G1H0174
                             499927100     HANDLE             Used for fitting transmission main shaft.




                 G1H0175
                             499937100     TRANSMISSION       Stand used for transmission disassembly and
                                           STAND              assembly.




                 B1H0215
                             499987003     SOCKET WRENCH      Used for removing and installing driven pinion
                                           (35)               lock nut and main shaft lock nut.




                 B1H0216
                             499987300     SOCKET WRENCH      Used for removing and installing driven gear
                                           (50)               assembly lock nut.




                 G1H0178




                                                 12
               G8040BE1SGML



                                  SPECIAL TOOLS                                [G200]       1-6
                                                   2. Manual Transmission and Differential Tools


ILLUSTRATION         TOOL NUMBER     DESCRIPTION    REMARKS
                      899714110    REMOVER          Used for fixing transmission main shaft, drive
                                                    pinion, rear drive shaft.




           B1H0217
                      899864100    REMOVER          Used for removing parts on transmission main
                                                    shaft and drive pinion.




           B1H0218
                      899884100    HOLDER           Used for tightening lock nut on sleeve.




           B1H0219
                      899904100    REMOVER          Used for removing and installing straight pin.




           B1H0220
                      899988608    SOCKET WRENCH    Used for removing and installing drive pinion
                                   (27)             lock nut.




           B1H0216




                                        13
                            G8040BE1SGML



1-6     [G200]                              SPECIAL   TOOLS
2. Manual Transmission and Differential Tools


      ILLUSTRATION         TOOL NUMBER       DESCRIPTION      REMARKS
                             499547300     INSTALLER SET      Used for installing adjusting washer of viscous
                                                              coupling.




                 G1H0184
                             398497701     ADAPTER            D Used for installing roller bearing onto
                                                                differential case.
                                                              D Used with INSTALLER (499277100).




                 B1H0222
                             499587000     INSTALLER          Used for installing driven gears to driven shaft.




                 G1H0330
                             899824100     PRESS              Used for installing speedometer shaft oil seal.




                 G1H0328
                             498517000     REPLACER           Used for removing drive pinion thrust plate and
                                                              roller bearing race.




                 G1H0379




                                                   14
               G8040BE1SGML



                                  SPECIAL TOOLS                                [G200]       1-6
                                                   2. Manual Transmission and Differential Tools


ILLUSTRATION         TOOL NUMBER     DESCRIPTION    REMARKS
                      499987100    SOCKET WRENCH    Used for removing and installing drive pinion
                                   (35)             lock nut.




           B1H0074
                      899984103    SOCKET WRENCH    Used for removing and installing drive pinion
                                   (35)             lock nut.




           B1H0216
                      498497100    CRANKSHAFT       Used for stopping rotation of flywheel when
                                   STOPPER          loosening tightening bolt, etc.




           B1H0194
                      498057300    INSTALLER        Used for installing extension oil seal.




          G1H0188
                      498077400    SYNCHRONIZER     Used for removing synchronizer cone of main
                                   CONE REMOVER     shaft.




          G1H0157




                                        15
                            G8040BE1SGML



1-6     [G200]                              SPECIAL   TOOLS
2. Manual Transmission and Differential Tools


      ILLUSTRATION         TOOL NUMBER       DESCRIPTION      REMARKS
                             498255400     PLATE              Used for measuring backlash of hypoid gear.




                 B1H0285




                                                   16



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