Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 TRANSMISSION AND DIFFERENTIAL SECTION AWD System MSA5T0124A27730

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MSA5T0124A27730


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                              SPECIFICATIONS AND SERVICE DATA                                         [S2B0] 3-4
                                                                                                 2. Rear Differential


2. Rear Differential
A: SPECIFICATIONS
Model                                      MT                   AT                   MT                   AT
                                        T type T2           T type TP            T type BK            T type CF
Rear differential type
                                                 Without LSD                                 With LSD
Type of gear                                                         Hipoide gear
Gear ratio (Number of gear teeth)      4.111 (37/9)        4.444 (40/9)         4.111 (37/9)         4.444 (40/9)
Oil capacity                                                  0.8 (0.8 US qt, 0.7 Imp qt)
Rear differential gear oil                                              GL-5


B: IDENTIFICATION
When replacing a rear differential assembly, select
the correct one according to the following table.
CAUTION:
Using the different rear differential assembly
causes the drive line and tires to "drag" or emit
abnormal noise when AWD is selected.




                                       H3M1180B

   (A)   Stamp location




                                                       3
3-4   [S2C0]                    SPECIFICATIONS AND SERVICE DATA
2. Rear Differential


C: ADJUSTING PARTS
                                                                        19.6 -- 28.4 N
                                            New bearing
 Front and rear bearing preload at com-                          (2.0 -- 2.9 kg, 4.4 -- 6.4 lb)
 panion flange bolt hole                                                8.34 -- 16.67 N
                                            Used bearing
                                                              (0.85 -- 1.70 kg, 1.87 -- 3.75 lb)
                                             Part No.                       Length
                                            383695201                 56.2 mm (2.213 in)
                                            383695202                 56.4 mm (2.220 in)
 Preload adjusting spacer                   383695203                 56.6 mm (2.228 in)
                                            383695204                 56.8 mm (2.236 in)
                                            383695205                 57.0 mm (2.244 in)
                                            383695206                 57.2 mm (2.252 in)
                                             Part No.                      Thickness
                                            383705200                2.59 mm (0.1020 in)
                                            383715200                2.57 mm (0.1012 in)
                                            383725200                2.55 mm (0.1004 in)
                                            383735200                2.53 mm (0.0996 in)
                                            383745200                2.51 mm (0.0988 in)
                                            383755200                2.49 mm (0.0980 in)
                                            383765200                2.47 mm (0.0972 in)
 Preload adjusting washer
                                            383775200                2.45 mm (0.0965 in)
                                            383785200                2.43 mm (0.0957 in)
                                            383795200                2.41 mm (0.0949 in)
                                            383805200                2.39 mm (0.0941 in)
                                            383815200                2.37 mm (0.0933 in)
                                            383825200                2.35 mm (0.0925 in)
                                            383835200                2.33 mm (0.0917 in)
                                            383845200                2.31 mm (0.0909 in)
                                             Part No.                      Thickness
                                            383495200                3.09 mm (0.1217 in)
                                            383505200                3.12 mm (0.1228 in)
                                            383515200                3.15 mm (0.1240 in)
                                            383525200                3.18 mm (0.1252 in)
                                            383535200                3.21 mm (0.1264 in)
                                            383545200                3.24 mm (0.1276 in)
                                            383555200                3.27 mm (0.1287 in)
                                            383565200                3.30 mm (0.1299 in)
                                            383575200                3.33 mm (0.1311 in)
 Pinion height adjusting shim               383585200                3.36 mm (0.1323 in)
                                            383595200                3.39 mm (0.1335 in)
                                            383605200                3.42 mm (0.1346 in)
                                            383615200                3.45 mm (0.1358 in)
                                            383625200                3.48 mm (0.1370 in)
                                            383635200                3.51 mm (0.1382 in)
                                            383645200                3.54 mm (0.1394 in)
                                            383655200                3.57 mm (0.1406 in)
                                            383665200                3.60 mm (0.1417 in)
                                            383675200                3.63 mm (0.1429 in)
                                            383685200                3.66 mm (0.1441 in)
 Side gear backlash                             --         0.10 -- 0.20 mm (0.0039 -- 0.0079 in)




                                                 4
                              SPECIFICATIONS AND SERVICE DATA                         [S2D0] 3-4
                                                                                 2. Rear Differential


                                                    Part No.                  Thickness
                                                   383445201   0.75 -- 0.80 mm (0.0295 -- 0.0315   in)
Side gear thrust washer
                                                   383445202   0.80 -- 0.85 mm (0.0315 -- 0.0335   in)
                                                   383445203   0.85 -- 0.90 mm (0.0335 -- 0.0354   in)
Side bearing standard width                            --               20.00 mm (0.7874 in)
                                                    Part No.                  Thickness
                                                   383475201            0.20 mm (0.0079 in)
                                                   383475202            0.25 mm (0.0098 in)
Side bearing retainer shim
                                                   383475203             0.30 mm (0.0118 in)
                                                   383475204            0.40 mm (0.0157 in)
                                                   383475205            0.50 mm (0.0197 in)
Crown gear to drive pinion backlash                            0.10 -- 0.20 mm (0.0039 -- 0.0079   in)
                                                     Limit
Crown gear runout on its back surface                                    0.05 mm (0.0020 in)


D: REAR DIFFERENTIAL GEAR OIL



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