Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5T0124A27714
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>> Download MSA5T0124A27714 documenatation <<Text preview - extract from the document SERVICE PROCEDURE [W18A0] 3-2
18. High Clutch and Reverse Clutch
18. High Clutch and Reverse Clutch
A: DISASSEMBLY
S3M0221A
(1) Reverse clutch drum (8) Spring retainer (15) Dish plate
(2) Lip seal (9) Cover (16) Driven plate
(3) Lathe cut seal ring (10) Snap ring (17) Drive plate
(4) Reverse clutch piston (11) Driven plate (18) Retaining plate
(5) Lathe cut seal ring (12) Drive plate (19) Snap ring
(6) Lathe cut seal ring (13) Retaining plate (20) Thrust needle bearing
(7) High clutch piston (14) Snap ring (21) High clutch hub
93
3-2 [W18B0] SERVICE PROCEDURE
18. High Clutch and Reverse Clutch
1) Remove the snap ring, and take out the retain- 4) Take out clutch cover, spring retainer, high
ing plate, drive plates, driven plates. clutch piston and reverse clutch piston.
B3M1142 B3M1145C
2) Remove snap ring, and take out the retaining (A) Cover
plate, drive plates and driven plates. (B) Return spring
(C) Reverse clutch piston
5) Remove seal rings and lip seal from high clutch
piston and reverse clutch piston.
B3M1143
3) Using ST1 and ST2, remove snap ring.
ST1 398673600 COMPRESSOR
B3M1146B
ST2 498627100 SEAT
(A) Reverse clutch piston
(B) High clutch piston
B: INSPECTION
1) Drive plate facing for wear and damage
2) Snap ring for wear, return spring for breakage
or setting, and spring retainer for deformation
3) Lip seal and lathe cut seal ring for damage
4) Piston check ball for operation
B3M1144B
94
SERVICE PROCEDURE [W18C0] 3-2
18. High Clutch and Reverse Clutch
C: ASSEMBLY
S3M0221A
(1) Reverse clutch drum (8) Spring retainer (15) Dish plate
(2) Lip seal (9) Cover (16) Driven plate
(3) Lathe cut seal ring (10) Snap ring (17) Drive plate
(4) Reverse clutch piston (11) Driven plate (18) Retaining plate
(5) Lathe cut seal ring (12) Drive plate (19) Snap ring
(6) Lathe cut seal ring (13) Retaining plate (20) Thrust needle bearing
(7) High clutch piston (14) Snap ring (21) High clutch hub
95
3-2 [W18C0] SERVICE PROCEDURE
18. High Clutch and Reverse Clutch
1) Install seal rings and lip seal to high clutch pis- 5) Install ST to high clutch piston.
ton and reverse clutch piston. ST 498437000 HIGH CLUTCH PISTON
2) Install high clutch piston to reverse clutch pis- GAUGE
ton.
B3M1150A
B3M1146B
6) Install cover to high clutch piston.
(A) Reverse clutch piston
CAUTION:
(B) High clutch piston
Be careful not to fold over the high clutch pis-
3) Install reverse clutch to high clutch drum. ton seal during installation.
NOTE: 7) Using ST1 and ST2, install snap ring.
Align the groove on the reverse clutch piston with NOTE:
the groove on the high clutch drum during installa- After installing snap ring, remove STs.
tion.
ST1 398673600 COMPRESSOR
ST2 498627100 SEAT
ST3 498437000 HIGH CLUTCH PISTON
GAUGE
B3M1148B
(A) High clutch drum
(B) Reverse clutch piston
B3M0973B
4) Install spring retainer to high clutch piston.
8) Install driven plate, drive plate and retaining
plate to high clutch drum.
NOTE:
Install a thicker driven plate on the piston side.
B3M1149
B3M1151
9) Install snap ring to high clutch drum.
96
SERVICE PROCEDURE [W18C0] 3-2
18. High Clutch and Reverse Clutch
10) Apply compressed air intermittently to check 12) If specified tolerance limits are exceeded,
for operation. select a suitable high clutch retaining plate.
High clutch retaining plate
Part No. Thickness mm (in)
31567AA710 4.7 (0.185)
31567AA720 4.8 (0.189)
31567AA730 4.9 (0.193)
31567AA740 5.0 (0.197)
31567AA670 5.1 (0.201)
31567AA680 5.2 (0.205)
31567AA690 5.3 (0.209)
B3M1168 31567AA700 5.4 (0.213)
11) Measure the clearance between the retaining 13) Install driven plate, drive plate, retaining plate
plate and snap ring. and snap ring.
CAUTION:
Do not press down retaining plate during clear-
ance measurements.
Standard value:
0.8 -- 1.1 mm (0.031 -- 0.043 in)
Allowable limit:
1.5 mm (0.059 in)
B3M1153
14) Apply compressed air intermittently to check
for operation.
B3M1152
B3M1169
97
3-2 [W18C0] SERVICE PROCEDURE
18. High Clutch and Reverse Clutch
15) Measure the clearance between the retaining 16) If specified tolerance limits are exceeded,
plate and snap ring. select a suitable high clutch retaining plate.
CAUTION: Reverse clutch retaining plates
Do not press down retaining plate during clear-
Part No. Thickness mm (in)
ance measurements.
31567AA760 4.0 (0.157)
Standard value: 31567AA770 4.2 (0.165)
0.5 -- 0.8 mm (0.020 -- 0.031 in) 31567AA780 4.4 (0.173)
Allowable limit: 31567AA790 4.6 (0.181)
1.2 mm (0.047 in) 31567AA800 4.8 (0.189)
B3M1154
98
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