Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5T0124A27715

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MSA5T0124A27715


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                                SERVICE PROCEDURE                                   [W19A0] 3-2
                                                             19. Low Clutch Drum and Planetary Gear


19. Low Clutch Drum and Planetary Gear
A: DISASSEMBLY




                                                                                                B3M1155A


(1)   Snap ring                 (10)   Washer                      (19)   Low clutch piston
(2)   Front planetary carrier   (11)   Retaining plate             (20)   Lathe cut seal ring
(3)   Thrust needle bearing     (12)   Drive plate                 (21)   Low clutch drum
(4)   Rear sun gear             (13)   Driven plate                (22)   Needle bearing
(5)   Thrust needle bearing     (14)   Dish plate                  (23)   Inner snap ring
(6)   Rear planetary carrier    (15)   Snap ring                   (24)   One-way clutch
(7)   Washer                    (16)   Cover                       (25)   Outer snap ring
(8)   Thrust needle bearing     (17)   Spring retainer
(9)   Rear internal gear        (18)   Lathe cut seal ring




                                                   99
3-2   [W19A0]                        SERVICE     PROCEDURE
19. Low Clutch Drum and Planetary Gear


1) Remove snap ring from the low clutch drum.          4) Take out rear planetary carrier, washer and
                                                       thrust needle bearing.




                                    B3M1156B
                                                                                               B3M1159
   (A)   Snap ring
                                                       5) Take out rear internal gear.
2) Take out front planetary carrier and thrust
needle bearing from low clutch drum.




                                                                                               B3M1160

                                    B3M1157B           6) Remove the snap ring from the low clutch drum.
   (A)   Needle bearing
   (B)   Front planetary carrier

3) Take out rear sun gear.




                                                                                               B3M1161

                                                       7) Remove the retaining plate, drive plates, driven
                                                       plates and dish plate.
                                    B3M1158B

   (A)   Rear sun gear
   (B)   Rear planetary carrier




                                                 100
                                          SERVICE PROCEDURE                                     [W19B0] 3-2
                                                                         19. Low Clutch Drum and Planetary Gear


8) Compress the spring retainer, and remove the             12) Remove the needle bearing after taking out
snap ring from the low clutch drum, by using ST1            the snap ring.
and ST2.
ST1 498627100 SEAT
ST2 398673600 COMPRESSOR




                                                                                                    B3M1164B

                                                               (A)   Snap ring
                                                               (B)   Needle bearing
                                           B3M1162B

9) Install the one-way clutch inner race to the low
                                                            B: INSPECTION
clutch drum, and apply compressed air to remove             1) Drive plate facing for wear and damage
the low clutch piston.                                      2) Snap ring for wear, return spring for setting and
                                                            breakage, and snap ring retainer for deformation
                                                            3) Lip seal and lathe cut ring for damage
                                                            4) Piston and drum check ball for operation




                                           B3M0960B

   (A)   Blow air into the oil passage.

10) Remove the one-way clutch inner race.
11) Remove the one-way clutch after taking out
the snap ring.




                                           B3M1163B

   (A)   One-way clutch
   (B)   Plate
   (C)   Snap ring




                                                      101
3-2   [W19C0]                        SERVICE            PROCEDURE
19. Low Clutch Drum and Planetary Gear


C: ASSEMBLY




                                                                                                                 B3M1155A


(1)   Snap ring                       (10)   Washer                               (19)   Low clutch piston
(2)   Front planetary carrier         (11)   Retaining plate                      (20)   Lathe cut seal ring
(3)   Thrust needle bearing           (12)   Drive plate                          (21)   Low clutch drum
(4)   Rear sun gear                   (13)   Driven plate                         (22)   Needle bearing
(5)   Thrust needle bearing           (14)   Dish plate                           (23)   Inner snap ring
(6)   Rear planetary carrier          (15)   Snap ring                            (24)   One-way clutch
(7)   Washer                          (16)   Cover                                (25)   Outer snap ring
(8)   Thrust needle bearing           (17)   Spring retainer
(9)   Rear internal gear              (18)   Lathe cut seal ring

1) Install lathe cut seal ring to low clutch piston.           3) Install spring retainer to low clutch piston.
2) Fit the low clutch piston to the low clutch drum.




                                                                                                               B3M1166
                                         B3M1165




                                                         102
                                    SERVICE PROCEDURE                                         [W19C0] 3-2
                                                                       19. Low Clutch Drum and Planetary Gear


4) Install ST to low clutch drum.                         6) Install the dish plate, driven plates, drive plates,
ST 498437100 LOW CLUTCH PISTON                            and retaining plate, and secure with the snap ring.
                   GUIDE                                  NOTE:
                                                          Pay attention to the orientation of the dish plate.




                                      B3M1167B

5) Set the cover on the piston with a press using                                                   B3M1169B

ST1 and ST2, and attach the snap ring.                       (A)   Dish plate
CAUTION:                                                     (B)   Low clutch piston side
Be careful not to fold cover seal during instal-
                                                          7) Check the low clutch for operation.
lation.
                                                          Set the one-way clutch inner race, and apply com-
NOTE:                                                     pressed air for checking.
After installing snap ring, remove ST1, ST2 and
ST3.
ST1   498627100    SEAT
ST2   398673600    COMPRESSOR
ST3   498437100    LOW CLUTCH PISTON
                   GUIDE




                                                                                                    B3M0960B

                                                             (A)   Blow air into the oil passage.




                                      B3M1168C




                                                    103
3-2   [W19C0]                        SERVICE             PROCEDURE
19. Low Clutch Drum and Planetary Gear


8) Checking low clutch clearance                               10) Install rear internal gear.
Measure the gap between the retaining plate and
the operation of the low clutch.
NOTE:
Before measuring clearance, place the same thick-
ness of shim on both sides to prevent retaining
plate from tilting.
If the clearance is out of the specified range, select
a proper retaining plate so that the standard clear-
ance can be obtained.
Standard value:                                                                                         B3M1160
    0.7 -- 1.1 mm (0.028 -- 0.043 in)
                                                               11) Install thrust needle bearing.
Allowable limit:
    1.6 mm (0.063 in)                                          NOTE:
                                                               Install thrust needle bearing in the correct direc-
                                                               tion. 




                                               B3M0975


                                                                                                        B3M1171
                 Available retaining plates
           Part No.                 Thickness mm (in)          12) Install washer to rear planetary carrier.
         31567AA830                     3.8 (0.150)
                                                               NOTE:
         31567AA840                     4.0 (0.157)
                                                               Make sure washer tooth is inserted into hole on
         31567AA850                     4.2 (0.165)
                                                               planetary carrier.
         31567AA860                     4.4 (0.173)
         31567AA870                     4.6 (0.181)

9) Install washer to rear internal gear.




                                                                                                       B3M1172B

                                                                  (A)   Washer
                                                                  (B)   Rear planetary carrier
                                              B3M1170B

   (A)   Washer
   (B)   Rear internal gear




                                                         104
                                     SERVICE PROCEDURE                                          [W19C0] 3-2
                                                                         19. Low Clutch Drum and Planetary Gear


13) Install rear planetary carrier to low clutch            16) Install thrust needle bearing to front planetary
drum.                                                       carrier.
                                                            NOTE:
                                                            Pay attention to the orientation of the thrust needle
                                                            bearing.




                                        B3M1159

14) Install thrust needle bearing to rear planetary
carrier.
                                                                                                     B3M1174B
NOTE:
Install thrust needle bearing in the correct direc-            (A)   Rear side
tion.                                    (B)   Front side

                                                            17) Install front planetary carrier to low clutch
                                                            drum.




                                        B3M1173

15) Install rear sun gear.
                                                                                                     B3M1157B
NOTE:
Pay attention to the orientation of the rear sun               (A)   Needle bearing
gear.                                                          (B)   Front planetary carrier

                                                            18) Install snap ring to low clutch drum.




                                       B3M1158B

   (A)   Rear sun gear                                                                               B3M1156B
   (B)   Front planetary carrier
                                                               (A)   Snap ring




                                                      105
3-2   [W20A0]                         SERVICE PROCEDURE
20. Differential Case Assembly


19) Install the needle bearing, and secure with the          20. Differential Case Assembly
snap ring.
                                                             A: DISASSEMBLY
                                                             1) Using a press and ST, remove the taper roller
                                                             bearing.
                                                             ST 498077000 REMOVER




                                        B3M1164B

   (A)   Snap ring
   (B)   Needle bearing

20) Install the one-way clutch, one-way clutch
                                                                                                       G3M0488
inner race and plate, and secure with the snap ring.
NOTE:                                                        2) Secure the case in a vise and remove the
Set the inner race. Make sure that the forward               crown gear tightening bolts, then separate the
clutch is free in the clockwise direction and locked         crown gear, case (RH) and case (LH).
in the counterclockwise direction, as viewed from
the front of the vehicle.




                                                                                                      S3M0490A


                                        B3M1175B
                                                                (A)   Crown gear
                                                                (B)   Differential case (RH)
   (A)   Free                                                   (C)   Differential case (LH)
   (B)   Locked
                                                             3) Pull out the straight pin and shaft, and remove
                                                             the differential bevel gear, washer, and differential
                                                             bevel pinion.




                                                                                                       S3M0491



                                                             B: INSPECTION
                                                             Check each component for harmful cuts, damage
                                                             and other faults.

                                                       106



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