Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5T0124A27717

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MSA5T0124A27717


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3-2   [W21A0]                       SERVICE PROCEDURE
21. Transfer Clutch


21. Transfer Clutch                                       4) Remove the snap ring with ST1, ST2 and ST3,
                                                          and take out the return spring and transfer clutch
A: DISASSEMBLY                                            piston seal.
1) Remove the seal ring.                                  ST1 399893600 PLIERS
                                                          ST2 398673600 COMPRESSOR
CAUTION:                                                  ST3 398623600 SEAT
Be careful not to damage the seal ring.




                                                                                                   B3M1415B
                                      S3M0493A
                                                          5) Apply compressed air to the rear drive shaft to
     (A)   Seal ring                                      remove the piston.
2) Using a press and ST, remove the ball bearing.
CAUTION:
Do not reuse the bearing.
ST     498077600       REMOVER




                                                                                                   G3M0497



                                                          B: INSPECTION
                                                          1) Check the drive plate facing for wear and dam-
                                      S3M0494A            age.
                                                          2) Check the snap ring for wear, return spring for
3) Remove the snap ring, and take out the pres-           permanent set and breakage, and return spring for
sure plate, drive plates, and driven plates.              deformation.
                                                          3) Check the lathe cut ring for damage.

                                                          C: ASSEMBLY
                                                          1) Install the transfer clutch piston.




                                       S3M0495




                                                                                                    B3M1400




                                                    108
                                          SERVICE PROCEDURE                                      [W21C0] 3-2
                                                                                             21. Transfer Clutch


2) Install return spring to transfer piston.                6) Using ST1 and ST2, install snap ring to rear
                                                            drive shaft.
                                                            NOTE:
                                                            After installing snap ring, remove ST1 and ST2.
                                                            ST1   499257300     SNAP RING OUTER GUIDE
                                                            ST2   499247400     INSTALLER




                                            B3M1177

3) Install transfer clutch piston seal.



                                                                                                    B3M1181B

                                                            7) Install the driven plates, drive plates, pressure
                                                            plate and snap ring.



                                            B3M1401

4) Install ST to rear drive shaft.
ST 499257300 SNAP RING OUTER GUIDE



                                                                                                     B3M1182

                                                            8) Apply compressed air to see if the assembled
                                                            parts move smoothly.



                                           B3M1402B

5) Install snap ring to ST.
ST 499257300 SNAP RING OUTER GUIDE



                                                                                                     G3M0502




                                           B3M1180B




                                                      109
3-2   [W21C0]                            SERVICE PROCEDURE
21. Transfer Clutch


9) Check the clearance.                                     11) Coat the seal ring with vaseline, and install it
NOTE:                                                       in the seal ring groove of the shaft.
Before measuring clearance, place the same thick-           CAUTION:
ness of shim on both sides to prevent pressure              Do not expand the seal ring excessively when
plate from tilting.                                         installing.
If the clearance is not within the specified range,         ST     899580100       INSTALLER
select a proper pressure plate.
Standard value:
    0.2 -- 0.6 mm (0.008 -- 0.024 in)
Allowable limit:
    1.6 mm (0.063 in)




                                                                                                    S3M0499A

                                                                 (A)   Seal ring




                                            G3M0503



               Available pressure plates
         Part No.                Thickness mm (in)
       31593AA151                    3.3 (0.130)
       31593AA161                    3.7 (0.146)
       31593AA171                    4.1 (0.161)
       31593AA181                    4.5 (0.177)

10) Press-fit the ball bearing with ST.
ST 899580100 INSTALLER




                                           S3M0496A




                                                      110



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