Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 TRANSMISSION AND DIFFERENTIAL SECTION Manual Transmission and Differential MSA5T0124A27673

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3-1    [K200]                                              DIAGNOSTICS
2. Differential


2. Differential
                  Symptom                                        Possible cause                                  Remedy
 1. Broken differential (case, gear,              (a) Insufficient or improper oil              Disassemble differential and replace bro-
 bearing, etc.)                                                                                 ken components and at the same time
 NOTE:                                                                                          check other components for any trouble,
 Abnormal noise will develop and finally it                                                     and replace if necessary.
 will become impossible to continue to            (b) Use of vehicle under severe condi-        Readjust bearing preload and backlash
 run due to broken pieces obstructing the         tions such as excessive load and              and face contact of gears.
 gear revolution.                                 improper use of clutch
                                                  (c) Improper adjustment of taper roller       Adjust.
                                                  bearing
                                                  (d) Improper adjustment of drive pinion       Adjust.
                                                  and hypoid driven gear
                                                  (e) Excessive backlash due to worn dif-       Add recommended oil to specified level.
                                                  ferential side gear, washer or differential   Do not use vehicle under severe operat-
                                                  pinion vehicle under severe operating         ing conditions.
                                                  conditions.
                                                  (f) Loose hypoid driven gear clamping         Tighten.
                                                  bolts
 2. Differential and hypoid gear noises           (a) Insufficient oil                          Lubricate.
 Troubles of the differential and hypoid
 gear always appear as noise problems.
 Therefore noise is the first indication of
 the trouble. However noises from the             (b) Improper adjustment of hypoid driven Check tooth contact.
 engine, muffler, tire, exhaust gas,              gear and drive pinion
 bearing, body, etc. are easily mistaken
 for the differential noise. Pay special
 attention to the hypoid gear noise               (c) Worn teeth of hypoid driven gear and Replace as a set.
 because it is easily confused with other         drive pinion                             Readjust bearing preload.
 gear noises. There are the following four
 kinds of noises.
 

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