Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 TRANSMISSION AND DIFFERENTIAL SECTION Manual Transmission and Differential MSA5T0124A27673<< Back
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3-1 [K200] DIAGNOSTICS
Symptom Possible cause Remedy
1. Broken differential (case, gear, (a) Insufficient or improper oil Disassemble differential and replace bro-
bearing, etc.) ken components and at the same time
NOTE: check other components for any trouble,
Abnormal noise will develop and finally it and replace if necessary.
will become impossible to continue to (b) Use of vehicle under severe condi- Readjust bearing preload and backlash
run due to broken pieces obstructing the tions such as excessive load and and face contact of gears.
gear revolution. improper use of clutch
(c) Improper adjustment of taper roller Adjust.
(d) Improper adjustment of drive pinion Adjust.
and hypoid driven gear
(e) Excessive backlash due to worn dif- Add recommended oil to specified level.
ferential side gear, washer or differential Do not use vehicle under severe operat-
pinion vehicle under severe operating ing conditions.
(f) Loose hypoid driven gear clamping Tighten.
2. Differential and hypoid gear noises (a) Insufficient oil Lubricate.
Troubles of the differential and hypoid
gear always appear as noise problems.
Therefore noise is the first indication of
the trouble. However noises from the (b) Improper adjustment of hypoid driven Check tooth contact.
engine, muffler, tire, exhaust gas, gear and drive pinion
bearing, body, etc. are easily mistaken
for the differential noise. Pay special
attention to the hypoid gear noise (c) Worn teeth of hypoid driven gear and Replace as a set.
because it is easily confused with other drive pinion Readjust bearing preload.
gear noises. There are the following four
kinds of noises.
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