Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2003 `03 for3_trans_4-2

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for3_trans_4-2


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MANUAL TRANSMISSION AND
DIFFERENTIAL

                                                                                                    MT
                                                                                                                       Page
        1.   General Description ....................................................................................2
        2.   Transmission Gear Oil ..............................................................................31
        3.   Manual Transmission Assembly ...............................................................32
        4.   Transmission Mounting System ................................................................39
        5.   Oil Seal......................................................................................................41
        6.   Differential Side Retainer Oil Seal.............................................................42
        7.   Switches and Harness ..............................................................................43
        8.   Vehicle Speed Sensor...............................................................................46
        9.   Preparation for Overhaul...........................................................................47
       10.   Oil Pump ...................................................................................................48
       11.   Transfer Case and Extension Case Assembly..........................................50
       12.   Transfer Drive Gear ..................................................................................54
       13.   Transfer Driven Gear ................................................................................56
       14.   Center Differential .....................................................................................58
       15.   Reverse Check Sleeve..............................................................................59
       16.   Transmission Case ...................................................................................63
       17.   Main Shaft Assembly (Single-Range) .......................................................69
       18.   Main Shaft Assembly (Dual-Range)..........................................................77
       19.   Input Shaft Assembly ................................................................................83
       20.   Drive Pinion Shaft Assembly.....................................................................87
       21.   Front Differential Assembly .......................................................................95
       22.   Speedometer Gear..................................................................................102
       23.   Reverse Idler Gear..................................................................................103
       24.   Shifter Fork and Rod ...............................................................................105
       25.   Counter Gear ..........................................................................................109
       26.   General Diagnostic..................................................................................111
                                       TRANSMISSION CASE
                                                            MANUAL TRANSMISSION AND DIFFERENTIAL

16.Transmission Case                                   7) Using a hammer handle, etc. remove the drive
                                                       pinion shaft assembly from left side transmission
A: REMOVAL                                             case, and then remove the main shaft assembly.
1. SINGLE-RANGE
1) Remove the manual transmission assembly
from vehicle. 
2) Remove the clutch release lever. 
3) Remove the transfer case with extension case
assembly. 
4) Remove the bearing mounting bolts.                                                          MT-00161


                                                              (A) Main shaft ASSY
                                                              (B) Drive pinion shaft ASSY

                                                       8) Remove the differential assembly.
                                                       NOTE:
                                                       



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