Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2003 `03 for3_sec1_1-1

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2003 FORESTER SERVICE MANUAL                                     QUICK REFERENCE INDEX

ENGINE 1 SECTION


                                                FUEL INJECTION (FUEL SYSTEMS)     FU(SOHC)


                                                EMISSION CONTROL                  EC(SOHC)
                                                (AUX. EMISSION CONTROL DEVICES)

                                                INTAKE (INDUCTION)                IN(SOHC)


                                                MECHANICAL                        ME(SOHC)
   This service manual has been prepared
   to provide SUBARU service personnel
                                                EXHAUST                           EX(SOHC)
   with the necessary information and data
   for the correct maintenance and repair
   of SUBARU vehicles.                          COOLING                           CO(SOHC)
   This manual includes the procedures
   for maintenance, disassembling, reas-
   sembling, inspection and adjustment of       LUBRICATION                       LU(SOHC)
   components and diagnostics for guid-
   ance of experienced mechanics.
   Please peruse and utilize this manual        SPEED CONTROL SYSTEMS             SP(SOHC)
   fully to ensure complete repair work for
   satisfying our customers by keeping
   their vehicle in optimum condition.          IGNITION                          IG(SOHC)
   When replacement of parts during
   repair work is needed, be sure to use
   SUBARU genuine parts.                        STARTING/CHARGING SYSTEMS         SC(SOHC)


                                                ENGINE (DIAGNOSTICS)              EN(SOHC)




   All information, illustration and specifi-
   cations contained in this manual are
   based on the latest product information
   available at the time of publication
   approval.

             FUJI HEAVY INDUSTRIES LTD.                                                  G8070GE2
FUEL INJECTION (FUEL SYSTEMS)

                                           FU(SOHC)
                                                                                                                          Page
         1.   General Description ....................................................................................2
         2.   Throttle Body.............................................................................................13
         3.   Intake Manifold..........................................................................................14
         4.   Engine Coolant Temperature Sensor........................................................26
         5.   Crankshaft Position Sensor.......................................................................27
         6.   Camshaft Position Sensor.........................................................................28
         7.   Knock Sensor............................................................................................29
         8.   Throttle Position Sensor............................................................................30
         9.   Pressure Sensor .......................................................................................33
        10.   Intake Air Temperature Sensor .................................................................34
        11.   Idle Air Control Solenoid Valve .................................................................35
        12.   EGR Valve ................................................................................................36
        13.   Fuel Injector ..............................................................................................37
        14.   Front Oxygen (A/F) Sensor .......................................................................42
        15.   Rear Oxygen Sensor.................................................................................44
        16.   Engine Control Module..............................................................................46
        17.   Main Relay ................................................................................................47
        18.   Fuel Pump Relay.......................................................................................48
        19.   Fuel ...........................................................................................................49
        20.   Fuel Tank ..................................................................................................50
        21.   Fuel Filler Pipe ..........................................................................................53
        22.   Fuel Pump.................................................................................................57
        23.   Fuel Level Sensor .....................................................................................59
        24.   Fuel Sub Level Sensor..............................................................................60
        25.   Fuel Filter ..................................................................................................62
        26.   Fuel Cut Valve...........................................................................................63
        27.   Fuel Damper Valve ...................................................................................64
        28.   Fuel Delivery, Return and Evaporation Lines............................................65
        29.   Fuel System Trouble in General ...............................................................68
                                   GENERAL DESCRIPTION
FUEL INJECTION (FUEL SYSTEMS)

1. General Description
A: SPECIFICATIONS
                  Model                                             Specification
               Capacity                                    60 2 (15.9 US gal, 13.2 Imp gal)
Fuel tank
               Location                                           Under rear seat
               Type                                                   Impeller
               Shutoff discharge pressure         370 -- 677 kPa (3.77 -- 6.9 kg/cm2, 53.6 -- 98 psi)
Fuel pump
                                                     More than 65 2 (17.2 US gal, 14.3 Imp gal)/h
               Discharge flow
                                                        [12 V at 300 kPa (3.06 kg/cm2, 43.5 psi)]
Fuel filter                                                          Cartridge type




                                            FU(SOHC)-2
                                                            GENERAL DESCRIPTION
                                                                                                                              FUEL INJECTION (FUEL SYSTEMS)

B: COMPONENT
1. INTAKE MANIFOLD



                       T4        (2)

       (19)

                                                                                                                                                 T2
                                         (4)

                                               (3)                                                                                                                         T4
                                                                                                                              T4
                                                     (5)                                           (8)                 (9)
                                                      (6)
                                                                   T5
                                                                                       T3
                                                                               (7)                                                   T4     (2)
              T2
                     (21)
                                                                                                           (23)
  T4                        T4
                                                                                                                                                                                 (19)
                                                                                                                               T5                                  (4)

                                                                                                                                                                 (3)

                                                                                                                                                           (5)
                                   T5                                                                                                                (6)
        (15)                                                                                                                               T5
                                   (1)                                                                                              (10)
                                                              (20)                                                                              T3
                                                                                            (11)


                                                                                                                                                       T4

                                                                                               T5                                                                        T4

                                                                                        (22)
                                                                                                                                    (14)
                                  (18)                           T1
                                                                          T2
       T1             T1
                                                            (17)
                                                                                                    (12)               (20)
              (17)
                                                            T1
                                                                                                                                                                         (13)



                                                                        (16)
            (18)
                                                                                                   T1

                                                                                                     (16)         T1                                         T4
                                       T2

                                                                                     (17)




                                                                                                                                                                                FU-00377




                                                                          FU(SOHC)-3
                                       GENERAL DESCRIPTION
FUEL INJECTION (FUEL SYSTEMS)

  (1)   Intake manifold gasket RH      (11)   Intake manifold             (21)   Plug cord holder RH
  (2)   Fuel injector pipe             (12)   Intake manifold gasket LH   (22)   Accelerator cable bracket
  (3)   Fuel injector                  (13)   Fuel pipe protector LH      (23)   EGR valve
  (4)   O-ring                         (14)   Plug cord holder LH
  (5)   O-ring                         (15)   Fuel pipe protector RH      Tightening torque: N



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