Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 4 - Chassis Brake Front Disc Rotor

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Front Disc Rotor

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                                          FRONT DISC ROTOR

3. Front Disc Rotor                                      C: INSPECTION
                                                         1) Check bearing axial end play and hub runout be-
A: REMOVAL                                               fore disc rotor runout limit inspection. 
2) Loosen the wheel nuts.                                2) Secure the disc rotor by tightening five wheel
3) Jack-up the vehicle, and then remove the front        nuts.
wheel.                                                   3) Set a dial gauge 10 mm (0.39 in) inward of rotor
4) Remove the caliper body and support from              outer perimeter. Turn the disc rotor to check runout.
housing, and suspend it from strut using a wire.         If the disc rotor runout is above specified value, re-
                                                         place the disc rotor.
                                                         Disc rotor runout limit:
                                                           0.075 mm (0.0030 in)


5) Remove the disc rotor.
If the disc rotor seizes up within the hub, drive the                                                        BR-00019
disc rotor out by installing an 8 mm bolt in holes B
                                                         4) Set a micrometer 10 mm (0.39 in) inward of the
on rotor.
                                                         rotor outer perimeter, and then measure the disc
                                                         rotor thickness. If the thickness of disc rotor is out-
                                                         side the service limit, replace the disc rotor.

6) Clean mud and foreign particles from the caliper
body assembly and support.                                                                                   BR-00018

B: INSTALLATION                                                                Standard                       Disc outer
1) Install the disc rotor.                                                                 Service limit
                                                                                 value                           dia.
2) Install the caliper body and support to housing.           Disc rotor        24 mm         22 mm            294 mm
                                                             thickness A       (0.94 in)     (0.87 in)        (11.57 in)
Tightening torque:
   80 N

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