Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 4 - Chassis Differentials Rear Differential Side Oil Seal

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Rear Differential Side Oil Seal


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                             REAR DIFFERENTIAL SIDE OIL SEAL
                                                                                                 DIFFERENTIALS

6. Rear Differential Side Oil Seal                           (3) Remove the ABS wheel speed sensor cable
                                                             clamp and parking brake cable guide from trail-
A: INSPECTION                                                ing link.
Make sure that there is no oil leakage from side oil
seal.                                                                                (A)

If there is any oil leakage, replace the oil seal.
B: REPLACEMENT
1) Disconnect the ground cable from battery.
2) Move the select lever or gear shift lever to "N".
3) Release the parking brake.
4) Loosen both wheel nuts.
5) Jack-up the vehicle and support it with rigid                                           (B)
racks.                                                                                               DI-00202
6) Remove the wheels.
7) Remove the rear exhaust pipe and muffler.                     (A) Parking brake cable guide
Non-turbo model                                                  (B) ABS wheel speed sensor cable clamp
 and 
Turbo model
 and 
8) Remove the DOJ of rear drive shaft from rear dif-
ferential.
    (1) Remove the ABS wheel speed sensor cable
    clamp and parking brake cable clamp from
    bracket.                                                                                        RS-00010

                   (A)                                       (5) Remove the bolts which secure trailing link
                                                             to housing.




                             (B)          DI-00200

       (A) ABS wheel speed sensor cable clamp
       (B) Parking brake cable clamp                                                                 DI-00204

                                                             (6) Remove the bolts which secure front and
   (2) Remove the ABS wheel speed sensor cable
                                                             rear lateral link to rear housing.
   clamp from trailing link.




                                                                                                     DI-00205
                                          DI-00201



                                                     DI-35
                            REAR DIFFERENTIAL SIDE OIL SEAL
DIFFERENTIALS

  (7) Remove the DOJ from the rear differential       10) Using the ST, remove the oil seal.
  by using ST.                                        ST 398527700        PULLER ASSY
NOTE:
When removing the DOJ from rear differential, fit                    ST
ST to the bolts as shown in the figure so as not to
damage the side bearing retainer.
ST 28099PA100 DRIVE SHAFT REMOVER




                                                                                               DI-00208

                                                      11) Drive in a new side oil seal using ST.
                                                      NOTE:
                                                      Apply chassis grease between the oil seal lips.
                                                      ST 398437700       DRIFT

                                                                            ST




                                                                                               DI-00209
                                       DI-00206       12) Insert the DOJ into rear differential.
                                                         (1) Install the ST to rear differential.
       (A) Bolt
                                                      ST 28099PA090 SIDE OIL SEAL PROTEC-
9) Remove the rear drive shaft to the rear cross-                           TOR
member using wire.




                                                                                               DI-00257
                                       DI-00053




                                                  DI-36
                              REAR DIFFERENTIAL SIDE OIL SEAL
                                                                DIFFERENTIALS

  (2) Install the spline shaft until the spline portion
  is inside the side oil seal using ST.
ST 28099PA090 SIDE OIL SEAL PROTEC-
                      TOR




                                        ST


                                             DI-00060

   (3) Remove the ST.
ST 28099PA090 SIDE OIL SEAL PROTEC-
                    TOR
13) Hereafter, reassemble in the reverse order of
disassembly.




                                                        DI-37



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