Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 4 - Chassis Differentials Rear Differential

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Rear Differential

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                                       REAR DIFFERENTIAL

4. Rear Differential                                   12) Secure the rear drive shaft to rear crossmem-
                                                       ber using wire.
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Move the select lever or gear shift lever to "N".
4) Release the parking brake.
5) Loosen the wheel nuts.
6) Jack-up the vehicle and support it with sturdy
7) Remove the wheels.
8) Remove the rear exhaust pipe and muffler.
Non-turbo model
Turbo model
9) Remove the propeller shaft. 
10) Remove the clamps and bracket of parking
brake cable.

                                                             (A) Lower bracket

                                                       14) Support the rear differential with transmission


11) Remove the DOJ of rear drive shaft from rear
differential using ST. 

                                                       15) Remove the self-locking nuts and bolts.

                     (A)                DI-00052

       (A) Bolt                                                                               DI-00056

                                        REAR DIFFERENTIAL

16) Remove the bolts which secure rear differential    B: INSTALLATION
front member to body.                                  Install in the reverse order of removal.
Loosen the bolt A first, then remove the bolts B.      1) Position the front member on body by passing it
NOTE:                                                  under the parking brake cable and securing to rear
Support the front member with use of a helper to       differential.
prevent it from dropping.                              NOTE:
                                                       When installing the rear differential front member,
                                                       do not confuse the installation sequence of the up-
                                                       per and lower stoppers.
                                                       2) Install the DOJ of drive shaft into rear differential.
                                                       ST 28099PA090 SIDE OIL SEAL PROTEC-
               (A)                (B)                                        TOR


       (A) Bolt A
       (B) Bolt B

17) Remove the bolt A.
18) While slowly lowering the transmission jack,
move the rear differential forward and remove front
member and rear differential from body.

                                                       3) Installing procedure hereafter is in the reverse
                                                       order of removal.
                                                       4) After installation, fill the differential carrier with
                                                       gear oil to the filler plug level. 
                                                       C: DISASSEMBLY
                                                       To detect the real cause of trouble, inspect the fol-
                                                       lowing items before disassembling.

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