Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 4 - Chassis Differentials Rear Differential

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Rear Differential


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                                       REAR DIFFERENTIAL
DIFFERENTIALS

4. Rear Differential                                   12) Secure the rear drive shaft to rear crossmem-
                                                       ber using wire.
A: REMOVAL
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Move the select lever or gear shift lever to "N".
4) Release the parking brake.
5) Loosen the wheel nuts.
6) Jack-up the vehicle and support it with sturdy
racks.
7) Remove the wheels.
8) Remove the rear exhaust pipe and muffler.
                                                                                              DI-00053
Non-turbo model
 and 
                                                                   (A)
Turbo model
 and 
9) Remove the propeller shaft. 
10) Remove the clamps and bracket of parking
brake cable.
                                                                                              DI-00211

                                                             (A) Lower bracket

                                                       14) Support the rear differential with transmission
                                                       jack.




                                        DI-00051

11) Remove the DOJ of rear drive shaft from rear
differential using ST. 
ST 28099PA100 DRIVE SHAFT REMOVER
                                                                                              DI-00055

                                                       15) Remove the self-locking nuts and bolts.
                                         ST




                     (A)                DI-00052

       (A) Bolt                                                                               DI-00056




                                                   DI-18
                                        REAR DIFFERENTIAL
                                                                                              DIFFERENTIALS

16) Remove the bolts which secure rear differential    B: INSTALLATION
front member to body.                                  Install in the reverse order of removal.
Loosen the bolt A first, then remove the bolts B.      1) Position the front member on body by passing it
NOTE:                                                  under the parking brake cable and securing to rear
Support the front member with use of a helper to       differential.
prevent it from dropping.                              NOTE:
                                                       When installing the rear differential front member,
                                                       do not confuse the installation sequence of the up-
                                                       per and lower stoppers.
                                                       2) Install the DOJ of drive shaft into rear differential.
                                                       
                                                       ST 28099PA090 SIDE OIL SEAL PROTEC-
               (A)                (B)                                        TOR

                                        DI-00057


       (A) Bolt A
       (B) Bolt B

17) Remove the bolt A.
18) While slowly lowering the transmission jack,
                                                                                                 ST
move the rear differential forward and remove front
member and rear differential from body.
                                                                                                      DI-00060

                                                       3) Installing procedure hereafter is in the reverse
                                                       order of removal.
                                                       4) After installation, fill the differential carrier with
                                                       gear oil to the filler plug level. 
                                                       C: DISASSEMBLY
                                                       To detect the real cause of trouble, inspect the fol-
                                                       lowing items before disassembling.
                                        DI-00058       



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