Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 5 - Body EXTERIORINTERIOR TRIM Front Bumper

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Front Bumper


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                                          FRONT BUMPER
                                                                             EXTERIOR/INTERIOR TRIM

4. Front Bumper                                       5) Remove the front grille and front grille side.
                                                      
A: REMOVAL                                            6) Remove the eight clips, and pull out the bumper
1) Disconnect the ground cable from battery.          slightly.
2) Loosen the two clips to remove the mud guard
and front under cover.




                                                                                             EI-00034

                                                      7) Remove the E/A FORM from bumper beam.
                                       EI-00031
                                                      E/A FORM may easily break. Do not apply exces-
3) Turn over the mud guard, and remove two inside     sive force to it during removal.
clips which securing front bumper to fender.




                                                                                             EI-00035

                                                      8) Remove the bumper beam.




                                       EI-00032                                              EI-00094

4) Turn over the mud guard, and disconnect the fog    9) Remove the eight bolts to disassemble the front
light connector before removing a bolt and clip       bumper beam.
which installed to under side of fog light hole.




                                                                                             EI-00095
                                       EI-00033




                                                  EI-19
                                           FRONT BUMPER
EXTERIOR/INTERIOR TRIM

B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
  Refer to COMPONENT in General Descrip-
  tion.
  




                                               EI-20
                                                 FRONT BUMPER
                                                                                                    EXTERIOR/INTERIOR TRIM

C: REPAIR
1. COATING METHOD FOR PP BUMPER
 Pro-
 cess     Process name                                                    Job contents
  No.


                                                                                         (1)


                              Set the bumper on paint worktable if required.
  1     Bumper mounting       Use paint worktable conforming to inner shape
                              of bumper when possible.

                                                                                                      (2)                   EI-00038
                                                                               (1) Bumper
                                                                               (2) Set bumper section
                              Mask specified part (black base) with masking tape. Use masking tape for PP (example, Nichiban
  2     Masking
                              No. 533, etc.).
        Degreasing, clean-
  3                           Clean all parts to be painted with white gasoline, normal alcohol, etc. to remove dirt, oil, fat, etc.
        ing
  4     Primer paint          Apply primer one to all parts to be painted, using air gun. Use primer (clear).
                              Dry at normal temperature [10 to 15 min. at 20



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