Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 1 - General Information Section PERIODIC MAINTENANCE SERVICES Timing Belt

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TIMING BELT
PERIODIC MAINTENANCE SERVICES

7. Timing Belt 11) Turn the crankshaft and align alignment marks
on crankshaft, and right and left cam sprockets with
A: REPLACEMENT notches of belt cover and cylinder block.
ST 499987500 CRANKSHAFT SOCKET
1. NON-TURBO MODEL
1) Remove the radiator fan and air conditioner fan.

2) Shield the radiator from any damage using card-
board and blanket.
3) Remove the V-belt cover. (B)

(A)
(B)

PM-00003

4) Remove the V-belts.
5) Remove the air conditioning compressor V-belt PM-00009
tensioner.
6) To lock the crankshaft, use ST. Remove the pul- (A) Notch
ley bolt. (B) Alignment mark
ST 499977100 CRANK PULLEY WRENCH
12) Remove the belt idler.
13) Remove the belt idler (No. 2).
ST

PM-00007

7) Remove the crank pulley. PM-00010
8) Remove the left side belt cover.
9) Remove the front timing belt cover. 14) Remove the timing belt.
10) Remove the timing belt guide. (MT model) 15) Remove the automatic belt tension adjuster as-
sembly.

PM-00008
PM-00011

PM-11
TIMING BELT
PERIODIC MAINTENANCE SERVICES

16) Install in the reverse order of removal.
2. TURBO MODEL
1) Remove the radiator fan and air conditioner fan.

2) Protect the radiator with cardboard and blanket.
3) Remove the V-belts. PM-00008
4) Remove the air conditioning compressor drive
belt tensioner.
5) To lock the crankshaft use ST. Remove the pul-
ley bolt.
ST 499977300 CRANK PULLEY WRENCH

ME-00727

ST
PM-00093

6) Remove the crank pulley.
7) Remove the air conditioning compressor drive
belt tensioner.
8) Remove the belt cover (LH).
9) Remove the belt cover (RH).
10) Remove the front belt cover. ME-00728

ME-00729

12) Turn the crankshaft and align alignment marks
on crankshaft, and right and left cam sprockets with
notches of belt cover and cylinder block. To turn the
crankshaft, use ST.

PM-12
TIMING BELT
PERIODIC MAINTENANCE SERVICES

ST 499987500 CRANKSHAFT SOCKET 16) Install in the reverse order of removal.
(A)
CAUTION:
When installing the timing belt, be sure to align
(B) (B) all alignment marks on the belt with corre-
sponding marks on the sprockets. If incorrectly
installed, interference between pistons and
(B) (B) valves may occur.
(A) (A)
B: INSPECTION
(B) (B)
1. SOHC MODEL
1) Remove the front timing belt cover and timing
(B) belt cover (LH).
2) While cranking the engine at least four rotations,
check the timing belt back surface for cracks or
damage. Replace the faulty timing belt as needed.
3) Measure the timing belt width W. If it is less than
27 mm (1.06 in), check idlers, tensioner, water
pump pulley and cam sprocket to determine idler
alignment (squareness). Replace the worn timing
belt.
PM-00094

(A) Notch
(B) Alignment mark w

13) Remove the belt idler.

PM-00016

4) Install the front timing belt cover and timing belt
cover (LH).
2. DOHC MODEL
1) Remove the timing belt cover (LH).
PM-00095
2) While cranking the engine at least four rotations,
14) Remove the timing belt. check the timing belt back surface for cracks or
15) Remove the automatic belt tension adjuster as- damage. Replace the faulty timing belt as needed.
sembly. 3) Measure the timing belt width W. If it is less than
30 mm (1.18 in), check idlers, tensioner, water
pump pulley and cam sprocket to determine idler
alignment (squareness). Replace the worn timing
belt.

PM-00096

PM-13
TIMING BELT
PERIODIC MAINTENANCE SERVICES

4) Install the timing belt cover (LH).

PM-00097

PM-14

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