Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 1 - General Information Section PERIODIC MAINTENANCE SERVICES Timing Belt

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Timing Belt


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                                             TIMING BELT
                                                                    PERIODIC MAINTENANCE SERVICES

7. Timing Belt                                        11) Turn the crankshaft and align alignment marks
                                                      on crankshaft, and right and left cam sprockets with
A: REPLACEMENT                                        notches of belt cover and cylinder block.
                                                      ST 499987500         CRANKSHAFT SOCKET
1. NON-TURBO MODEL
1) Remove the radiator fan and air conditioner fan.
 
2) Shield the radiator from any damage using card-
board and blanket.
3) Remove the V-belt cover.                                                               (B)




                                                                                  (A)
                                                                                    (B)


                                       PM-00003

4) Remove the V-belts. 
5) Remove the air conditioning compressor V-belt                                                PM-00009
tensioner.
6) To lock the crankshaft, use ST. Remove the pul-           (A) Notch
ley bolt.                                                    (B) Alignment mark
ST 499977100         CRANK PULLEY WRENCH
                                                      12) Remove the belt idler.
                                                      13) Remove the belt idler (No. 2).
                                 ST




                                       PM-00007

7) Remove the crank pulley.                                                                     PM-00010
8) Remove the left side belt cover.
9) Remove the front timing belt cover.                14) Remove the timing belt.
10) Remove the timing belt guide. (MT model)          15) Remove the automatic belt tension adjuster as-
                                                      sembly.




                                       PM-00008
                                                                                                PM-00011


                                                  PM-11
                                              TIMING BELT
PERIODIC MAINTENANCE SERVICES

16) Install in the reverse order of removal. 
2. TURBO MODEL
1) Remove the radiator fan and air conditioner fan.
 
2) Protect the radiator with cardboard and blanket.
3) Remove the V-belts.                                                                                           PM-00008
4) Remove the air conditioning compressor drive
belt tensioner.
5) To lock the crankshaft use ST. Remove the pul-
ley bolt.
ST 499977300         CRANK PULLEY WRENCH




                                                                                                ME-00727




                    ST
                                        PM-00093

6) Remove the crank pulley.
7) Remove the air conditioning compressor drive
belt tensioner.
8) Remove the belt cover (LH).
9) Remove the belt cover (RH).
10) Remove the front belt cover.                                                                ME-00728




                                                                                                ME-00729

                                                        12) Turn the crankshaft and align alignment marks
                                                        on crankshaft, and right and left cam sprockets with
                                                        notches of belt cover and cylinder block. To turn the
                                                        crankshaft, use ST.




                                                   PM-12
                                              TIMING BELT
                                                                     PERIODIC MAINTENANCE SERVICES

ST   499987500      CRANKSHAFT SOCKET                  16) Install in the reverse order of removal. 
                           (A)
                                                       CAUTION:
                                                       When installing the timing belt, be sure to align
          (B)                          (B)             all alignment marks on the belt with corre-
                                                       sponding marks on the sprockets. If incorrectly
                                                       installed, interference between pistons and
          (B)                          (B)             valves may occur.
         (A)                            (A)
                                                       B: INSPECTION
          (B)                          (B)
                                                       1. SOHC MODEL
                                                       1) Remove the front timing belt cover and timing
                                 (B)                   belt cover (LH).
                                                       2) While cranking the engine at least four rotations,
                                                       check the timing belt back surface for cracks or
                                                       damage. Replace the faulty timing belt as needed.
                                                       3) Measure the timing belt width W. If it is less than
                                                       27 mm (1.06 in), check idlers, tensioner, water
                                                       pump pulley and cam sprocket to determine idler
                                                       alignment (squareness). Replace the worn timing
                                                       belt.
                                        PM-00094

      (A) Notch
      (B) Alignment mark                                                                    w

13) Remove the belt idler.




                                                                                                PM-00016

                                                       4) Install the front timing belt cover and timing belt
                                                       cover (LH).
                                                       2. DOHC MODEL
                                                       1) Remove the timing belt cover (LH).
                                       PM-00095
                                                       2) While cranking the engine at least four rotations,
14) Remove the timing belt.                            check the timing belt back surface for cracks or
15) Remove the automatic belt tension adjuster as-     damage. Replace the faulty timing belt as needed.
sembly.                                                3) Measure the timing belt width W. If it is less than
                                                       30 mm (1.18 in), check idlers, tensioner, water
                                                       pump pulley and cam sprocket to determine idler
                                                       alignment (squareness). Replace the worn timing
                                                       belt.




                                       PM-00096




                                                   PM-13
                                               TIMING BELT
PERIODIC MAINTENANCE SERVICES

4) Install the timing belt cover (LH).


                                     W




                                         PM-00097




                                                    PM-14



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