Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 2 - Engine Section (H4DOTC) MECHANICAL Engine Assembly
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ENGINE ASSEMBLY
MECHANICAL
9. Engine Assembly 11) Disconnect the following connectors and cable.
(1) Engine harness connector
A: REMOVAL
1) Set the vehicle on lift arms.
2) Open the front hood fully, and then support with
the hood stay.
3) Collect the refrigerant from A/C system.
4) Release the fuel pressure.
(1) Disconnect the fuel pump relay connector.
ME-00027
(2) Engine ground terminal
FU-00262
(2) Start the engine, and run until stalls.
(3) After the engine stalls, crank it for 5 seconds
more.
(4) Turn the ignition switch to OFF.
ME-00028
5) Remove the filler cap.
6) Disconnect the ground cable from battery. (3) Disconnect the right and left side engine
ground cables.
FU-00009
FU-00131
7) Remove the radiator from vehicle.
8) Remove the coolant filler tank.
9) Disconnect the A/C pressure hoses from A/C
compressor.
FU-00132
ME-00026
10) Remove the intercooler.
ME(H4DOTC)-34
ENGINE ASSEMBLY
MECHANICAL
(4) Engine harness connector 12) Disconnect the following hoses.
(1) Brake booster vacuum hose
ME-00029
ME-00033
(5) Generator connector, terminal and A/C
compressor connectors (2) Heater inlet outlet hose
(B)
(A)
ME-00030 ME-00034
(A) A/C compressor connector
13) Remove the power steering pump from brack-
et.
(B) Generator connector and terminal
(1) Loosen the lock bolt and slider bolt, and
(6) Accelerator cable (MT model) then remove the front side V-belt.
(2) Disconnect the power steering switch con-
nector.
ME-00031
(7) Clutch release spring (MT model)
ME-00035
ME-00032
ME(H4DOTC)-35
ENGINE ASSEMBLY
MECHANICAL
(3) Remove the pipe with bracket from intake 16) Remove the center exhaust pipe.
17) Remove the nuts which hold lower side of
transmission to engine.
ME-00036
(4) Remove the power steering pump from en-
gine.
ME-00040
18) Remove the nuts which install front cushion
rubber onto front crossmember.
ME-00037
(5) Remove the power steering tank from
bracket by pulling it upward.
ME-00041
19) Lower the vehicle.
20) Separate the clutch release fork from release
bearing. (MT model)
(1) Remove the clutch operating cylinder from
transmission.
(2) Remove the plug using a 10 mm hexagon
wrench.
ME-00038
(6) Place the power steering pump on right side
wheel apron.
ME-00042
ME-00039
14) Lift-up the vehicle.
15) Remove the ATF cooler pipe from frame. (AT
model)
ME(H4DOTC)-36
ENGINE ASSEMBLY
MECHANICAL
(3) Screw the 6 mm dia. bolt into release fork 22) Remove the pitching stopper.
shaft, and remove it.
(A)
MT-00069
(B) 23) Disconnect the fuel delivery hose, return hose
and evaporation hose.
CAUTION:
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