Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 2 - Engine Section (H4DOTC) MECHANICAL Engine Assembly

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Engine Assembly


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                                          ENGINE ASSEMBLY
MECHANICAL

9. Engine Assembly                                       11) Disconnect the following connectors and cable.
                                                            (1) Engine harness connector
A: REMOVAL
1) Set the vehicle on lift arms.
2) Open the front hood fully, and then support with
the hood stay.
3) Collect the refrigerant from A/C system.
4) Release the fuel pressure.
   (1) Disconnect the fuel pump relay connector.



                                                                                               ME-00027

                                                           (2) Engine ground terminal




                                         FU-00262

   (2) Start the engine, and run until stalls.
   (3) After the engine stalls, crank it for 5 seconds
   more.
   (4) Turn the ignition switch to OFF.
                                                                                               ME-00028
5) Remove the filler cap.
6) Disconnect the ground cable from battery.               (3) Disconnect the right and left side engine
                                                           ground cables.




                                         FU-00009
                                                                                               FU-00131
7) Remove the radiator from vehicle. 
8) Remove the coolant filler tank. 
9) Disconnect the A/C pressure hoses from A/C
compressor.




                                                                                               FU-00132




                                         ME-00026

10) Remove the intercooler. 

                                             ME(H4DOTC)-34
                                           ENGINE ASSEMBLY
                                                                                           MECHANICAL

(4) Engine harness connector                         12) Disconnect the following hoses.
                                                        (1) Brake booster vacuum hose




                                          ME-00029
                                                                                            ME-00033
(5) Generator connector, terminal and A/C
compressor connectors                                  (2) Heater inlet outlet hose


        (B)




                                     (A)

                                       ME-00030                                             ME-00034

   (A) A/C compressor connector
                                                     13) Remove the power steering pump from brack-
                                                     et.
   (B) Generator connector and terminal
                                                         (1) Loosen the lock bolt and slider bolt, and
(6) Accelerator cable (MT model)                         then remove the front side V-belt. 
                                                         (2) Disconnect the power steering switch con-
                                                         nector.




                                          ME-00031

(7) Clutch release spring (MT model)

                                                                                            ME-00035




                                          ME-00032




                                             ME(H4DOTC)-35
                                      ENGINE ASSEMBLY
MECHANICAL

  (3) Remove the pipe with bracket from intake      16) Remove the center exhaust pipe. 
                                                    17) Remove the nuts which hold lower side of
                                                    transmission to engine.




                                     ME-00036

  (4) Remove the power steering pump from en-
  gine.
                                                                                         ME-00040

                                                    18) Remove the nuts which install front cushion
                                                    rubber onto front crossmember.




                                     ME-00037

  (5) Remove the power steering tank from
  bracket by pulling it upward.
                                                                                         ME-00041

                                                    19) Lower the vehicle.
                                                    20) Separate the clutch release fork from release
                                                    bearing. (MT model)
                                                       (1) Remove the clutch operating cylinder from
                                                       transmission.
                                                       (2) Remove the plug using a 10 mm hexagon
                                                       wrench.


                                     ME-00038

  (6) Place the power steering pump on right side
  wheel apron.




                                                                                         ME-00042




                                     ME-00039

14) Lift-up the vehicle.
15) Remove the ATF cooler pipe from frame. (AT
model)


                                         ME(H4DOTC)-36
                                           ENGINE ASSEMBLY
                                                                                             MECHANICAL

   (3) Screw the 6 mm dia. bolt into release fork       22) Remove the pitching stopper.
   shaft, and remove it.




                                    (A)

                                                                                                  MT-00069
                          (B)                           23) Disconnect the fuel delivery hose, return hose
                                                        and evaporation hose.
                                                        CAUTION:
                                                        



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