Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 2 - Engine Section (H4DOTC) MECHANICAL Timing Belt Assembly

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Timing Belt Assembly


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                                TIMING BELT ASSEMBLY
MECHANICAL

15.Timing Belt Assembly                         5) If the alignment mark and/or arrow mark (which
                                                indicates rotation direction) on timing belt fade
A: REMOVAL                                      away, put new marks before removing the timing
                                                belt as follows:
1. TIMING BELT                                     (1) Turn the crankshaft using ST, and align the
1) Remove the V-belt.                                   sprocket (LH), exhaust cam sprocket (LH), in-
2) Remove    the crank       pulley.              sprocket (RH) with notches of timing belt cover
3) Remove the timing belt cover.      ST 499987500         CRANKSHAFT SOCKET
4) Remove the timing belt guides.




                                                                 ST
                                                                                      ME-00069
                                  ME-00065




                                  ME-00727




                                  ME-00728




                                  ME-00729



                                      ME(H4DOTC)-50
                                     TIMING BELT ASSEMBLY
                                                                                              MECHANICAL

   (2) Using white paint, put alignment and/or ar-    7) Remove the timing belt.
   row marks on the timing belts in relation to the   CAUTION:
   sprockets.                                         After the timing belt has been removed, never
                                                      rotate the intake and exhaust, cam sprocket. If
                                                      the cam sprocket is rotated, the intake and ex-
                                                      haust valve heads strike together and valve
                                                      stems are bent.
                                                      2. BELT IDLER AND AUTOMATIC BELT
                                                      TENSION ADJUSTER ASSEMBLY
                                                      1) Remove the belt idler (B) and (C).

                                       ME-00070
                                                                                              (C)

                                                                        (B)




                                                                 (A)

                                                                                                ME-00074

                                                      2) Remove the belt idler No. 2.
                                       ME-00071

  Z1: 54.5 tooth length
  Z2: 51 tooth length
  Z3: 28 tooth length



                  Z1            Z2
       Z3                                  Z3


                                                                                                ME-00075

                                                      3) Remove the automatic belt tension adjuster as-
                                                      sembly.

                                       ME-00072

6) Remove the belt idler (A).


                                     (C)

                  (B)



                                                                                                ME-00076



            (A)

                                       ME-00073




                                           ME(H4DOTC)-51
                                      TIMING BELT ASSEMBLY
MECHANICAL

B: INSTALLATION                                          2) Install the automatic belt tension adjuster as-
                                                         sembly.
1. AUTOMATIC BELT TENSION ADJUST-
ER ASSEMBLY AND BELT IDLER                               Tightening torque:
                                                           39 N



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