Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 3 - Transmission Manual and Differential General Description

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General Description


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                                              GENERAL DESCRIPTION
MANUAL TRANSMISSION AND DIFFERENTIAL

1. General Description
A: SPECIFICATIONS
1. MANUAL TRANSMISSION AND DIFFERENTIAL
Model                                                                 Non-turbo                                   Turbo
Type                                                                  5-forward speeds with synchromesh and 1-reverse
                                1st                                                          3.454
                                2nd                                     2.062                                     1.947
                                3rd                                     1.448                                     1.366
Transmission gear ratio
                                4th                                     1.088                                     0.972
                                5th                                     0.780                                     0.738
                                Reverse                                                      3.333
Front reduction                 Type of gear                                                Hypoid
                      Final
gear                            Gear ratio                              4.111                                     4.444
                                Type of gear                                                Helical
                      Transfer
Rear reduction                  Gear ratio                                                   1.000
gear                            Type of gear                                                Hypoid
                      Final
                                Gear ratio                              4.111                                     4.444
Front differential    Type and number of gear                         Straight bevel gear (Bevel pinion: 2, Bevel gear: 2)
Center differential   Type and number of gear              Straight bevel gear (Bevel pinion: 2, Bevel gear: 2 and viscous coupling)
Transmission gear oil                                                                         GL-5
Transmission oil capacity                                                        3.52 (3.7 US qt, 3.1 lmp qt)

2. TRANSMISSION GEAR OIL                                                  3. TRANSMISSION CASE ASSEMBLY
Recommended oil                                                           Drive pinion shim adjustment
                              (1)
                                                                            Hypoid gear backlash:
                              (2)                                              0.13 -- 0.18 mm (0.0051 -- 0.0071 in)
                              (3)
                             GL-5                                                               Drive pinion shim
                              (4)                                                           Thickness                      Thickness
        ( C)    -30 -26 -15 -5 0       15    25 30                           Part No.                        Part No.
                                                                                              mm (in)                        mm (in)
        ( F)    -22 -15 5 23 32        59    77 86
                                                                                              0.150                           0.250
                                            90                             32295AA031                     32295AA071
                                 85W                                                         (0.0059)                       (0.0098)
                            80W                                                               0.175                           0.275
                            75W -90                                        32295AA041                     32295AA081
                                                                                             (0.0069)                       (0.0108)
                                                     MT-00001                                 0.200                           0.300
                                                                           32295AA051                     32295AA091
                                                                                             (0.0079)                       (0.0118)
        (1)    ITEM                                                                           0.225                           0.500
                                                                           32295AA061                     32295AA101
        (2)    Transmission gear oil                                                         (0.0089)                       (0.0197)
        (3)    API classification
                                                                          Selection of main shaft rear plate
        (4)    SAE viscosity No. and applicable temperature
                                                                                             Main shaft rear plate
                                                                           Dimension "A" mm (in)     Part No.               Mark
                                                                                4.00 -- 4.13
                                                                                                   32294AA041                 1
                                                                            (0.1575 -- 0.1626)
                                                                                3.87 -- 3.99
                                                                                                   32294AA051                 2
                                                                            (0.1524 -- 0.1571)




                                                                 5MT-2
                                           GENERAL DESCRIPTION
                                                                    MANUAL TRANSMISSION AND DIFFERENTIAL

4. DRIVE PINION ASSEMBLY                                    7. REVERSE IDLER GEAR
Preload adjustment of thrust bearing                        Adjustment of reverse idler gear position
  Starting torque:                                            Reverse idler gear to transmission case (LH)
     0.3 -- 0.8 N



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