Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 3 - Transmission Manual and Differential Shifter Fork and Rod

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Shifter Fork and Rod

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                                      SHIFTER FORK AND ROD
                                                               MANUAL TRANSMISSION AND DIFFERENTIAL

21.Shifter Fork and Rod                                  10) Drive out the straight pin, and pull out 3-4 fork
                                                         rod and shifter fork.
A: REMOVAL                                               NOTE:
1) Remove the manual transmission assembly               When removing the rod, keep other rods in neutral.
from vehicle.                                                      (C)
2) Remove the back-up light switch and neutral po-
sition switch. 
3) Remove the transfer case with extension case
4) Remove the transmission case. 
5) Remove the drive pinion shaft assembly.                                                            (A) Straight pin
6) Remove the main shaft assembly.                              (B) 3rd-4th fork rod

7) Remove the differential assembly.                fork rod and shifter fork.
8) Drive out the straight pin with ST, and 5th shifter   12) Remove the outer snap ring, and pull out the
fork.                                                    reverse shifter rod arm from reverse fork rod. Then
ST 398791700          STRAIGHT PIN REMOVER               take out the ball, spring and interlock plunger from
                                                         And then remove the rod.
                                                         When pulling out the reverse shifter rod arm, be
                                                         careful not to let the ball pop out of arm.
                                                         13) Remove the reverse shifter lever.
                                                         B: INSTALLATION
                                                         1) Apply grease to plunger.
                                                         ST 399411700          ACCENT BALL INSTALLER
             (A)                         MT-00309        2) Install the reverse arm fork spring, ball and inter-
                                                         lock plunger to reverse fork rod arm. Insert the re-
       (A) Straight pin
                                                         verse fork rod into hole in reverse fork rod arm, and
       (B) 5th shifter fork                              hold it with outer snap ring using ST.
9) Remove the plugs, springs and checking balls.         3) Position the ball, spring and new gasket in re-
                                                         verse shifter rod hole, on left side transmission
                                                         case, and tighten the checking ball plug.
                                                         4) Install the 1st-2nd fork rod into 1st-2nd shifter
                                                         fork via the hole on the rear of transmission case.
                                                         5) Align the holes in rod and fork, and new drive
                                                         straight pin into these holes using ST.

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