Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 3 - Transmission Manual and Differential Transfer Case and Extension Case Assembly
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TRANSFER CASE AND EXTENSION CASE ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL
10.Transfer Case and Extension 2) Remove the bearing outer race from extension
case.
Case Assembly
(B)
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle.
2) Remove the back-up light switch and neutral po-
sition switch.
3) Remove the transfer case with extension case
assembly. MT-00119
(A) Bearing outer race
(B) Extension case
3) While pressing the bearing outer race horizontal-
ly, turn the driven shaft ten rotations.
4) Measure the height "W" between transfer case
and taper roller bearing on the transfer driven gear.
MT-00116
4) Remove the shifter arm.
5) Remove the extension case assembly.
W
MT-00120
5) Measure the depth "X".
NOTE:
Measure with bearing cone and thrust washer re-
moved.
MT-00117
B: INSTALLATION
1) Install the center differential and transfer driven
gear into transfer case.
X
MT-00121
6) Calculate the space "t" using the following equa-
tion: t = X - W + 0.2 to 0.3 mm (0.008 to 0.012 in)
7) Select the nearest washer in the following table:
MT-00118
Standard clearance between thrust washer and
taper roller bearing:
0.2 -- 0.3 mm (0.008 -- 0.012 in)
NOTE:
Set the clearance within standard clearance.
5MT-42
TRANSFER CASE AND EXTENSION CASE ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL
12) Calculate the space "U" using the following
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