Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 3 - Transmission Manual and Differential Transfer Driven Gear

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Transfer Driven Gear


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                                          TRANSFER DRIVEN GEAR
MANUAL TRANSMISSION AND DIFFERENTIAL

12.Transfer Driven Gear                                    B: INSTALLATION
                                                           1) Install the bearing outer race to extension case
A: REMOVAL                                                 and transfer case.
1) Remove the manual transmission assembly
from vehicle. 
2) Remove the back-up light switch and neutral po-
sition switch. 
3) Remove the transfer case with extension case
assembly. 
4) Remove the extension case assembly.
5) Remove the transfer driven gear.


                                                                                           (B)             (D)




                                            MT-00118
                                                                                                          MT-00141
6) Remove the bearing outer race from extension
case and transfer case.                                           (A)   Bearing outer race (extension case)
                                                                  (B)   Bearing outer race (transfer case)
                                                                  (C)   Extension case
                                                                  (D)   Transfer case
                                    (A)
                                                           2) Install the transfer driven gear.




                              (B)


                                                                                                          MT-00118

                                                           3) Install the transfer case and extension case as-
                                                           sembly.
                                                           4) Install the back-up light switch and neutral posi-
                                                           tion switch. 
                                                           5) Install the manual transmission assembly to ve-
      (A) Bearing outer race (extension case)              hicle. 




                                                       5MT-48
                                       TRANSFER DRIVEN GEAR
                                                                MANUAL TRANSMISSION AND DIFFERENTIAL

C: DISASSEMBLY                                             2) Using the ST, install the roller bearing (transfer
1) Using the ST, remove the roller bearing (exten-         case side).
sion case side).                                           ST 499757002        INSTALLER
ST 498077000        REMOVER                                NOTE:
                                                           Do not apply pressure in excess of 10 kN (1 ton, 1.1
                                                           US ton, 1.0 Imp ton)

                                                                                             ST

             (A)                            ST
                                                                                             (A)




                                            MT-00143

       (A) Roller bearing
                                                                                                   MT-00146

2) Using the ST1 and ST2, remove the roller bear-
                                                                  (A) Roller bearing
ing (transfer case side).
ST1 498077000 REMOVER                                      E: INSPECTION
ST2 899864100 REMOVER
                                                           1) Bearings
                                                           Replace the bearings in the following cases:
                                                           



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