Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 3 - Transmission Automatic Transmission AT Transmission Main Case

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AT Transmission Main Case


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                                   AT TRANSMISSION MAIN CASE
AUTOMATIC TRANSMISSION

37.AT Transmission Main Case                                12) Take out the high clutch hub and the thrust
                                                            needle bearing.
A: REMOVAL
1) Remove the transmission assembly from the ve-                                                 (A)
hicle. 
2) Extract the torque converter clutch assembly.

3) Remove the input shaft.                                                    (B)



                                                                                                       AT-00233

                                                                   (A) High clutch hub
                                                                   (B) Thrust needle bearing

                                                            13) Take out the front sun gear and the thrust nee-
                                                            dle bearing.
                                                                                    (A)
                                            AT-00114

4) Lift-up lever behind the transmission harness
connector and disconnect it from stay.
5) Disconnect inhibitor switch connector from stay.
6) Disconnect the air breather hose.
7) Remove the ATF charger pipe. 
8) Remove the ATF cooler inlet and outlet pipes.

9) Separation of torque converter clutch case and                  (A) Front sun gear
transmission case. 
                                                            14) Pull out leaf spring of 2-4 brake without folding.
10) Remove the oil pump housing.
               NOTE:
11) Take out the high clutch & reverse clutch as-           Remove it while pressing down on lower leaf
sembly and thrust needle bearing.                           spring.


                   (A)
                                     (B)                                            (A)




                                                                         (B)


                                            AT-00232                                                   AT-00252


      (A) High clutch & reverse clutch assembly                    (A) Leaf spring
      (B) Thrust needle bearing                                    (B) Retaining plate




                                                       4AT-118
                                  AT TRANSMISSION MAIN CASE
                                                                                AUTOMATIC TRANSMISSION

15) Remove snap ring and thrust needle bearing.         19) Remove snap ring.
             (A)                                                                              (A)
                                      (B)
                                                                  (B)




                                        AT-00253                                                    AT-00285

      (A) Snap ring                                           (A) Snap ring
      (B) Thrust needle bearing                               (B) 2-4 brake piston

16) Take out retaining plate, drive plate and driven    20) Take out 2-4 brake spring retainer.
plate of 2-4 brake.




                                                                                                    AT-00286
                                        AT-00254
                                                        21) Remove the 2-4 brake piston and piston retain-
17) Take out the thrust needle bearing, planetary       er without damaging.
gear assembly and the low clutch assembly.
                                                                                     (A)




                                                                          (B)




                                                                                                    AT-00287
                                        AT-00255
                                                              (A) 2-4 brake piston
18) Remove 2-4 brake seal.
                                                              (B) 2-4 brake piston retainer




                                        AT-00284




                                                   4AT-119
                                 AT TRANSMISSION MAIN CASE
AUTOMATIC TRANSMISSION

22) Pull out the leaf spring of low & reverse without    26) Take out the spring retainer.
folding.
                          (A)




                                                                                                  AT-00302
                                         AT-00293
                                                         27) Take out the return spring.
      (A) Leaf spring

23) Remove snap ring.

                                   (A)




                                                                                                  AT-00301

                                                         28) Apply compressed air.
                                         AT-00294

      (A) Snap ring

24) Take out retaining plate, drive plate, driven
plate and dish plate of low & reverse.




                                                                                                  AT-00297

                                                         29) Take out the low & reverse piston.




                                         AT-00295

25) Turn the transmission case upside down, and
then take out the socket bolts while holding the
one-way clutch inner race with hand.

                                                                                                  AT-00300




                                         AT-00296


                                                    4AT-120
                                  AT TRANSMISSION MAIN CASE
                                                                                 AUTOMATIC TRANSMISSION

B: INSTALLATION                                           5) Tighten socket head bolts evenly from the rear
1) Install the low and reverse piston without tilting.    side of the transmission case.
CAUTION:                                                  Tightening torque:
Be careful not to damage the lip seal.                      25 N



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