Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 2004 3 - Transmission Automatic Transmission Automatic Transmission Assembly

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Automatic Transmission Assembly


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                         AUTOMATIC TRANSMISSION ASSEMBLY
                                                                               AUTOMATIC TRANSMISSION

9. Automatic Transmission As-                            10) Remove the pitching stopper.
   sembly
A: REMOVAL
1) Set the vehicle on a lift.
2) Open the front hood fully, and support it with a
stay.
3) Disconnect the battery ground cable.
4) Remove the resonator chamber. (Non-turbo
model)

5) Remove the air cleaner case or air intake cham-       11) Separate the torque converter clutch assembly
ber. (Non-turbo model)                                   from drive plate.
                                                      (2) Remove the bolts which hold the torque
6) Remove the intercooler. (Turbo model)                    converter clutch assembly to drive plate.
                                                        move the other bolts using ST.
7) Remove the air cleaner case stay. (Non-turbo          CAUTION:
model)                                                   Be careful not to drop bolts into torque convert-
                                                         er clutch housing.




                                       AT-00101

8) Disconnect the following connectors.                                                          AT-00102
   (1) Transmission harness connector                    12) Install the ST to torque converter clutch case.
                                                         ST 498277200          STOPPER SET




                                                                                     ST
                                          AT-00089

   (2) Transmission ground terminal                                                              AT-00804
9) Remove the starter.





                                                     4AT-39
                        AUTOMATIC TRANSMISSION ASSEMBLY
AUTOMATIC TRANSMISSION

13) Remove the ATF level gauge.                     19) Remove the center and rear exhaust pipes,
CAUTION:                                            and muffler. (Turbo model)
Plug the opening to prevent the entry of foreign      
                                                    20) Remove the heat shield cover. (If equipped)
                                                    21) Drain ATF to remove the drain plug (ATF).


                                                                                 (B)   (A)




                                     AT-00680

14) Set the ST.
ST 41099AA000 ENGINE SUPPORT ASSY
                                                                                             AT-00080


                             ST                           (A) Oil pan
                                                          (B) Drain plug (ATF)

                                                    22) Disconnect the ATF cooler hoses from pipes of
                                                    transmission side, and remove the ATF level gauge
                                                    guide.


                                     AT-00105

15) Remove the bolt which holds the right upper
side of transmission to engine.




                                                                                             AT-00683

                                                    23) Remove the propeller shaft.
                                                    
                                                    24) Remove the shift select cable. 
                                     AT-00106       25) Disconnect the stabilizer link from transverse
16) Lift-up the vehicle.                            link.
17) Remove the under cover.                         26) Remove the bolt securing ball joint of trans-
                                                    verse link to housing.
18) Remove the front, center, rear exhaust pipe
and muffler. (Non-turbo model)
  




                                                                                             FS-00026




                                                4AT-40
                           AUTOMATIC TRANSMISSION ASSEMBLY
                                                                              AUTOMATIC TRANSMISSION

27) Pull the front drive shaft out of transmission.      28) Remove the nuts which hold the lower side of
   (1) Face the "AT" letter ST to transmission side.     transmission to engine.
ST 28399SA000 DRIVE SHAFT REMOVER




                 (A)



                                                                                               AT-00108
                                          AT-00461       29) Place the transmission jack under transmis-
                                                         sion.
       (A) Letter "AT"
                                                         NOTE:
   (2) Insert the ST between transmission and            Make sure that the support plates of transmission
   front drive shaft.                                    jack don't touch the oil pan.
NOTE:                                                    30) Remove the transmission rear crossmember
Put the projection of ST on torque converter clutch      from vehicle.
case.
ST 28399SA000 DRIVE SHAFT REMOVER




                                                                                               AT-00024

                                                         31) Remove the transmission.
                                                         CAUTION:
                                                         Move the transmission and torque converter as
                                                         a unit away from engine.




                                             ST
                                   (A)

                                 (B)

                                          AT-00444

       (A) ST projection                                                                       AT-00109
       (B) Torque converter clutch case
                                                         32) Separate the transmission assembly and rear
   (3) While holding the joint portion (AARi) of front   cushion rubber.
   drive shaft with your hand, push the housing out-
   side to remove from transmission.




                                                     4AT-41
                          AUTOMATIC TRANSMISSION ASSEMBLY
AUTOMATIC TRANSMISSION

B: INSTALLATION                                          7) Tighten the nuts and bolts which hold the lower
1) Replace the differential side oil seal with a new     side of transmission to engine.
one.                               50 N



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