Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 2000-2003 Approved Subaru Legacy 2000 2000 Service Manual GENERAL INFORMATION SECTION Pre Delivery Inspection MSA5TCD00L17403

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MSA5TCD00L17403


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1-4        [G100]                    PRE-DELIVERY INSPECTION
1. List of Pre-delivery Inspection


1. List of Pre-delivery Inspection
                     INSPECTION ITEM                                                  CHECK POINTS
2. Pre-road Test Inspection
 A    FUSES                                                   1. Fuse installation
                                                              2. Spare fuse
 B    HOOD OPERATION                                          1. Operation of hood release and lock
                                                              2. Condition of lock
                                                              3. Fitting of hood
 C    DOOR, DOOR LOCK AND POWER WINDOW OPERA-                 1. Door "Open-close" operation
      TION                                                    2. Operation of door release and lock
                                                              3. Loose or damaged parts
                                                              4. Position of door window glass
                                                              5. Operation of power window switches
                                                              6. Power door locking operation
                                                              7. Operation of child safety locks
 D    TRUNK LID, REAR GATE AND FUEL LID OPERATION             1. Trunk lid, rear gate and fuel lid "open-close" operation
                                                              2. Operation of trunk lid and rear gate (release and lock)
                                                              3. Fitting of trunk lid, rear gate and fuel lid
                                                              4. Operation of trunk lid opener cansel lever
 E    SEAT ADJUSTER AND SEAT BELTS                            1. Front and rear seats, and their facing materials
                                                              2. Front seat operation
                                                              3. Rear seat folding operation
                                                              4. Seat belts and their fit
 F    JACK INSTALLATION                                       1. Installed condition of jack and jack handle
 G    WHEEL NUTS FOR LOOSENESS AND TIRE INFLATION 1. Wheel nut tightening torque
      PRESSURE                                    2. Tire inflation pressure and tire specification
                                                  3. Damage to tire and rim
 H    INSTALLATION OF STEERING COMPONENTS                     1. Installation of universal joints
                                                              2. Steering gear box for looseness, play, or backlash, and
                                                                 boots for damage
                                                              3. Tie-rod and tie-rod end for proper installation, or damage
 I    WHEEL ALIGNMENT                                         1. Toe of front and rear wheels
                                                              2. Camber of front wheels
 J    EXHAUST PIPE AND MUFFLER                                1. Installation of exhaust system
                                                              2. Exhaust gas leakage from parts or joints
 K    FUEL SYSTEM FOR LEAKAGE                                 1. Installation of fuel injector, hose and pipe. And condition of
                                                                 clamps
                                                              2. Fuel system for leakage
 L    BRAKE FLUID LEVEL AND BRAKE PIPING INSTALLA-            1. Fluid level in reserve tank
      TION                                                    2. Wiring of fluid leveller and its operation
                                                              3. Brake booster, master cylinder and pressure control valve
                                                                 for proper installation; brake pipe, brake hose and connec-
                                                                 tors for proper fitting
                                                              4. Leakage in any of the above
 M    BATTERY FLUID LEVEL AND BATTERY INSTALLATION            1. External parts
                                                              2. Electrolyte level
                                                              3. Specific gravity
 N    COOLANT LEVEL AND COOLING FAN INSTALLATION              1. Coolant level
                                                              2. Cooling fan motor and wiring
                                                              3. Water leakage and hose damage
 O    ENGINE OIL LEVEL                             1. Engine oil level
                                                   2. Engine oil leakage or contamination
 P    TRANSMISSION AND DIFFERENTIAL GEAR OIL LEVEL 1. Level of transmission gear oil for manual transmission
                                                   2. Level of rear differential gear oil
                                                   3. Level of front differential gear oil for automatic transmission




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                                PRE-DELIVERY INSPECTION                                              [G100]    1-4
                                                                                  1. List of Pre-delivery Inspection


                     INSPECTION ITEM                                         CHECK POINTS
Q    DRIVE BELT TENSION                             1. Belt tension
                                                    2. Damage to belt
R    CLUTCH FLUID LEVEL                             1. Clutch fluid level
S    AIR CONDITIONING SYSTEM                        1. A/C compressor connector connection
T    KEYLESS ENTRY SYSTEM                           1. Front right, front left, rear right and rear left door locking
                                                       operation
                                                    2. Rear gate locking operation
U    SECURITY SYSTEM                                1. Front right, front left, rear right and rear left door switches
                                                    2. Rear gate switch
                                                    3. Impact sensor
V    BUILT-IN CHILD RESTRAINT                       1. Check installed "OPERATING INSTRUCTIONS FOR
                                                       BUILT-IN CHILD RESTRAINT" to built-in child restraint
3. Road Test Inspection
A    TEST MODE CONNECTOR                            1. Check engine light flashing
                                                    2. Test mode connector disconnection
B    STARTING CONDITION OF ENGINE                   1. Starting condition of engine
C    OPERATION OF INDICATOR LIGHTS AND GAUGES       1. Operation of indicator lights
                                                    2. Operation of gauges
D    TACHOMETER, RADIO, ETC.                        1. Operation of tachometer, radio, etc.
E    LIGHTS AND SWITCHES                            1. Visual inspection of lights (installation, damage, dirty
                                                       lenses, water inside, etc.)
                                                    2. Operation of all lights and switches
                                                    3. Horn operation
F    WASHER AND WIPERS                              1. Checking of fluid level
                                                    2. Direction and quantity of washer fluid sprayed
                                                    3. Operation of wiper and washer
G    DRIVING TEST                                   1. Operation of foot brake and parking brake
                                                    2. Operation of speedometer
                                                    3. Operation of clutch and gear shift
                                                    4. Operation of selector lever (Automatic transmission)
                                                    5. Operation of steering and position of steering wheel
                                                    6. Operation of turn signal cancel cam
                                                    7. Operation of ventilation system and heater
                                                    8. Abnormal noises or vibration
                                                    9. Operation of air conditioning
                                                    10. Operation of cruise control
4. Post-road Test Inspection
A    AUTOMATIC TRANSMISSION FLUID (ATF) LEVEL       1. Level of ATF
B    POWER STEERING FLUID LEVEL                     1. Level of power steering fluid
C    UNDERSIDE                                      1. Leakage of engine oil, transmission gear oil, differential
                                                       gear oil, etc.
                                                    2. Leakage of coolant
                                                    3. Leakage of brake fluid
                                                    4. Loose suspension mountings or steering mounting
D    WATER LEAKAGE                                  1. Water leakage by pouring water
E    EXTERNAL APPEARANCE AND EQUIPMENT              1. Paint
                                                    2. Scratches or damage to glass
                                                    3. Rust formation
                                                    4. Contamination of interior parts
                                                    5. Installation of equipment




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