Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 2000-2003 Approved Subaru Legacy 2000 2000 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5TCD00L18825

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MSA5TCD00L18825


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                                       SERVICE PROCEDURE                                     [W21A0] 3-2
                                                                                         21. Transfer Clutch


4) Measurement of backlash (Selection of washer)          21. Transfer Clutch
Measure the gear backlash with ST1 and ST2, and
insert ST2 through the access window of the case.         A: DISASSEMBLY
ST1 498247001 MAGNET BASE
ST2 498247100 DIAL GAUGE                                  1) Remove the seal ring.

NOTE:                                                     CAUTION:
Measure the backlash by applying a pinion tooth           Be careful not to damage the seal ring.
between two bevel gear teeth.
Standard value:
    0.13 -- 0.18 mm (0.0051 -- 0.0071 in)




                                                                                                 G3M0493

                                                          2) Using a press and ST, remove the ball bearing.
                                                          CAUTION:
                                         G3M0491
                                                          Do not reuse the bearing.
5) Using ST, install taper roller bearing.                ST   498077600    REMOVER
ST 398487700 DRIFT




                                                                                                 G3M0494
                                         G3M0492

                                                          3) Remove the snap ring, and take out the pres-
                                                          sure plate, drive plates, and driven plates.




                                                                                                 G3M0495




                                                    103
3-2   [W21B0]                            SERVICE PROCEDURE
21. Transfer Clutch


4) Remove the snap ring with ST1, ST2 and ST3,             2) Install return spring to transfer piston.
and take out the return spring and transfer clutch
piston seal.
ST1 399893600 PLIERS
ST2 398673600 COMPRESSOR
ST3 398623600 SEAT




                                                                                                     B3M1177A

                                                           3) Install transfer clutch piston seal.


                                          B3M1415A

5) Apply compressed air to the rear drive shaft to
remove the piston.




                                                                                                     B3M1401A

                                                           4) Install ST to rear drive shaft.
                                                           ST 499257300 SNAP RING OUTER GUIDE


                                          G3M0497



B: INSPECTION
1) Check the drive plate facing for wear and dam-
age.
2) Check the snap ring for wear, return spring for
permanent set and breakage, and return spring for
                                                                                                     B3M1402A
deformation.
3) Check the lathe cut ring for damage.                    5) Install snap ring to ST.
                                                           ST 499257300 SNAP RING OUTER GUIDE
C: ASSEMBLY
1) Install the transfer clutch piston.




                                                                                                     B3M1180A


                                          B3M1400A




                                                     104
                                      SERVICE PROCEDURE                                             [W21C0] 3-2
                                                                                                21. Transfer Clutch


6) Using ST1 and ST2, install snap ring to rear              9) Check the clearance.
drive shaft.                                                 NOTE:
NOTE:                                                        Before measuring clearance, place the same thick-
After installing snap ring, remove ST1 and ST2.              ness of shim on both sides to prevent pressure
ST1   499257300     SNAP RING OUTER GUIDE                    plate from tilting.
ST2   499247400     INSTALLER                                If the clearance is not within the specified range,
                                                             select a proper pressure plate.
                                                             Standard value:
                                                                 0.2 -- 0.6 mm (0.008 -- 0.024 in)
                                                             Allowable limit:
                                                                 1.6 mm (0.063 in)




                                        B3M1181A

7) Install the driven plates, drive plates, pressure
plate and snap ring.


                                                                                                         G3M0503



                                                                            Available pressure plates
                                                                      Part No.                Thickness mm (in)
                                                                    31593AA151                    3.3 (0.130)
                                                                    31593AA161                    3.7 (0.146)
                                                                    31593AA171                    4.1 (0.161)
                                                                    31593AA181                    4.5 (0.177)
                                        B3M1182A
                                                             10) Press-fit the ball bearing with ST.
8) Apply compressed air to see if the assembled              ST 899580100 INSTALLER
parts move smoothly.




                                                                                                         G3M0505
                                         G3M0502




                                                       105



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