Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 2000-2003 Approved Subaru Legacy 2000 2000 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5TCD00L18822
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SERVICE PROCEDURE [W18A0] 3-2
18. High Clutch and Reverse Clutch
18. High Clutch and Reverse Clutch
A: DISASSEMBLY
S3M0221A
(1) Reverse clutch drum (8) Spring retainer (15) Dish plate
(2) Lip seal (9) Cover (16) Driven plate
(3) Lathe cut seal ring (10) Snap ring (17) Drive plate
(4) Reverse clutch piston (11) Driven plate (18) Retaining plate
(5) Lathe cut seal ring (12) Drive plate (19) Snap ring
(6) Lathe cut seal ring (13) Retaining plate (20) Thrust needle bearing
(7) High clutch piston (14) Snap ring (21) High clutch hub
89
3-2 [W18B0] SERVICE PROCEDURE
18. High Clutch and Reverse Clutch
1) Remove the snap ring, and take out the retain- 5) Remove seal rings and lip seal from high clutch
ing plate, drive plates, driven plates. piston and reverse clutch piston.
B3M1142A B3M1146A
2) Remove snap ring, and take out the retaining
plate, drive plates and driven plates. B: INSPECTION
1) Drive plate facing for wear and damage
2) Snap ring for wear, return spring for breakage
or setting, and spring retainer for deformation
3) Lip seal and lathe cut seal ring for damage
4) Piston check ball for operation
B3M1143A
3) Using ST1 and ST2, remove snap ring.
ST1 398673600 COMPRESSOR
ST2 498627100 SEAT
B3M1144A
4) Take out clutch cover, spring retainer, high
clutch piston and reverse clutch piston.
B3M1145A
90
SERVICE PROCEDURE [W18C0] 3-2
18. High Clutch and Reverse Clutch
C: ASSEMBLY
S3M0221A
(1) Reverse clutch drum (8) Spring retainer (15) Dish plate
(2) Lip seal (9) Cover (16) Driven plate
(3) Lathe cut seal ring (10) Snap ring (17) Drive plate
(4) Reverse clutch piston (11) Driven plate (18) Retaining plate
(5) Lathe cut seal ring (12) Drive plate (19) Snap ring
(6) Lathe cut seal ring (13) Retaining plate (20) Thrust needle bearing
(7) High clutch piston (14) Snap ring (21) High clutch hub
91
3-2 [W18C0] SERVICE PROCEDURE
18. High Clutch and Reverse Clutch
1) Install seal rings and lip seal to high clutch pis- 5) Install ST to high clutch piston.
ton and reverse clutch piston. ST 498437000 HIGH CLUTCH PISTON
2) Install high clutch piston to reverse clutch pis- GAUGE
ton.
B3M1150A
B3M1146A
6) Install cover to high clutch piston.
3) Install reverse clutch to high clutch drum. CAUTION:
NOTE: Be careful not to fold over the high clutch pis-
Align the groove on the reverse clutch piston with ton seal during installation.
the groove on the high clutch drum during installa- 7) Using ST1 and ST2, install snap ring.
tion.
NOTE:
After installing snap ring, remove STs.
ST1 398673600 COMPRESSOR
ST2 498627100 SEAT
ST3 498437000 HIGH CLUTCH PISTON
GAUGE
B3M1148A
4) Install spring retainer to high clutch piston.
B3M0973A
8) Install driven plate, drive plate and retaining
plate to high clutch drum.
NOTE:
Install thicker driven plate on the piston side.
B3M1149A
B3M1151
9) Install snap ring to high clutch drum.
92
SERVICE PROCEDURE [W18C0] 3-2
18. High Clutch and Reverse Clutch
10) Apply compressed air intermittently to check 12) If specified tolerance limits are exceeded,
for operation. select a suitable high clutch retaining plate.
High clutch retaining plate
Part No. Thickness mm (in)
31567AA710 4.7 (0.185)
31567AA720 4.8 (0.189)
31567AA730 4.9 (0.193)
31567AA740 5.0 (0.197)
31567AA670 5.1 (0.201)
31567AA680 5.2 (0.205)
31567AA690 5.3 (0.209)
31567AA700 5.4 (0.213)
B3M1168
13) Install driven plate, drive plate, retaining plate
11) Measure the clearance between the retaining and snap ring.
plate and snap ring.
CAUTION:
Do not press down retaining plate during clear-
ance measurements.
Standard value:
0.8 -- 1.1 mm (0.031 -- 0.043 in)
Allowable limit:
1.5 mm (0.059 in)
B3M1153
14) Apply compressed air intermittently to check
for operation.
B3M1152A
B3M1169
93
3-2 [W18C0] SERVICE PROCEDURE
18. High Clutch and Reverse Clutch
15) Measure the clearance between the retaining 16) If specified tolerance limits are exceeded,
plate and snap ring. select a suitable high clutch retaining plate.
CAUTION: Reverse clutch retaining plates
Do not press down retaining plate during clear-
Part No. Thickness mm (in)
ance measurements.
31567AA760 4.0 (0.157)
Standard value: 31567AA770 4.2 (0.165)
0.5 -- 0.8 mm (0.020 -- 0.031 in) 31567AA780 4.4 (0.173)
31567AA790 4.6 (0.181)
Allowable limit: 31567AA800 4.8 (0.189)
1.2 mm (0.047 in)
B3M1154A
94
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