Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 2000-2003 Approved Subaru Legacy 2000 2000 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5TCD00L18822

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MSA5TCD00L18822


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                              SERVICE PROCEDURE                            [W18A0] 3-2
                                                       18. High Clutch and Reverse Clutch


18. High Clutch and Reverse Clutch
A: DISASSEMBLY




                                                                                       S3M0221A


(1)   Reverse clutch drum     (8)    Spring retainer    (15)   Dish plate
(2)   Lip seal                (9)    Cover              (16)   Driven plate
(3)   Lathe cut seal ring     (10)   Snap ring          (17)   Drive plate
(4)   Reverse clutch piston   (11)   Driven plate       (18)   Retaining plate
(5)   Lathe cut seal ring     (12)   Drive plate        (19)   Snap ring
(6)   Lathe cut seal ring     (13)   Retaining plate    (20)   Thrust needle bearing
(7)   High clutch piston      (14)   Snap ring          (21)   High clutch hub




                                                 89
3-2   [W18B0]                        SERVICE PROCEDURE
18. High Clutch and Reverse Clutch


1) Remove the snap ring, and take out the retain-        5) Remove seal rings and lip seal from high clutch
ing plate, drive plates, driven plates.                  piston and reverse clutch piston.




                                      B3M1142A                                                   B3M1146A


2) Remove snap ring, and take out the retaining
plate, drive plates and driven plates.                   B: INSPECTION
                                                         1)   Drive plate facing for wear and damage
                                                         2)   Snap ring for wear, return spring for breakage
                                                         or   setting, and spring retainer for deformation
                                                         3)   Lip seal and lathe cut seal ring for damage
                                                         4)   Piston check ball for operation




                                      B3M1143A

3) Using ST1 and ST2, remove snap ring.
ST1 398673600 COMPRESSOR
ST2 498627100 SEAT




                                      B3M1144A

4) Take out clutch cover, spring retainer, high
clutch piston and reverse clutch piston.




                                      B3M1145A



                                                    90
                              SERVICE PROCEDURE                            [W18C0] 3-2
                                                       18. High Clutch and Reverse Clutch


C: ASSEMBLY




                                                                                       S3M0221A


(1)   Reverse clutch drum     (8)    Spring retainer    (15)   Dish plate
(2)   Lip seal                (9)    Cover              (16)   Driven plate
(3)   Lathe cut seal ring     (10)   Snap ring          (17)   Drive plate
(4)   Reverse clutch piston   (11)   Driven plate       (18)   Retaining plate
(5)   Lathe cut seal ring     (12)   Drive plate        (19)   Snap ring
(6)   Lathe cut seal ring     (13)   Retaining plate    (20)   Thrust needle bearing
(7)   High clutch piston      (14)   Snap ring          (21)   High clutch hub




                                                 91
3-2   [W18C0]                           SERVICE PROCEDURE
18. High Clutch and Reverse Clutch


1) Install seal rings and lip seal to high clutch pis-        5) Install ST to high clutch piston.
ton and reverse clutch piston.                                ST 498437000 HIGH CLUTCH PISTON
2) Install high clutch piston to reverse clutch pis-                              GAUGE
ton.




                                                                                                        B3M1150A
                                          B3M1146A
                                                              6) Install cover to high clutch piston.
3) Install reverse clutch to high clutch drum.                CAUTION:
NOTE:                                                         Be careful not to fold over the high clutch pis-
Align the groove on the reverse clutch piston with            ton seal during installation.
the groove on the high clutch drum during installa-           7) Using ST1 and ST2, install snap ring.
tion.
                                                              NOTE:
                                                              After installing snap ring, remove STs.
                                                              ST1   398673600      COMPRESSOR
                                                              ST2   498627100      SEAT
                                                              ST3   498437000      HIGH CLUTCH PISTON
                                                                                   GAUGE




                                          B3M1148A

4) Install spring retainer to high clutch piston.




                                                                                                        B3M0973A

                                                              8) Install driven plate, drive plate and retaining
                                                              plate to high clutch drum.
                                                              NOTE:
                                                              Install thicker driven plate on the piston side.
                                          B3M1149A




                                                                                                          B3M1151

                                                              9) Install snap ring to high clutch drum.

                                                         92
                                   SERVICE PROCEDURE                                          [W18C0] 3-2
                                                                          18. High Clutch and Reverse Clutch


10) Apply compressed air intermittently to check        12) If specified tolerance limits are exceeded,
for operation.                                          select a suitable high clutch retaining plate.
                                                                       High clutch retaining plate
                                                                 Part No.                  Thickness mm (in)
                                                               31567AA710                      4.7 (0.185)
                                                               31567AA720                      4.8 (0.189)
                                                               31567AA730                      4.9 (0.193)
                                                               31567AA740                      5.0 (0.197)
                                                               31567AA670                      5.1 (0.201)
                                                               31567AA680                      5.2 (0.205)
                                                               31567AA690                      5.3 (0.209)
                                                               31567AA700                      5.4 (0.213)
                                        B3M1168
                                                        13) Install driven plate, drive plate, retaining plate
11) Measure the clearance between the retaining         and snap ring.
plate and snap ring.
CAUTION:
Do not press down retaining plate during clear-
ance measurements.
Standard value:
    0.8 -- 1.1 mm (0.031 -- 0.043 in)
Allowable limit:
    1.5 mm (0.059 in)

                                                                                                      B3M1153

                                                        14) Apply compressed air intermittently to check
                                                        for operation.




                                     B3M1152A




                                                                                                      B3M1169




                                                   93
3-2   [W18C0]                        SERVICE PROCEDURE
18. High Clutch and Reverse Clutch


15) Measure the clearance between the retaining        16) If specified tolerance limits are exceeded,
plate and snap ring.                                   select a suitable high clutch retaining plate.
CAUTION:                                                          Reverse clutch retaining plates
Do not press down retaining plate during clear-
                                                               Part No.                Thickness mm (in)
ance measurements.
                                                             31567AA760                    4.0 (0.157)
Standard value:                                              31567AA770                    4.2 (0.165)
    0.5 -- 0.8 mm (0.020 -- 0.031 in)                        31567AA780                    4.4 (0.173)
                                                             31567AA790                    4.6 (0.181)
Allowable limit:                                             31567AA800                    4.8 (0.189)
    1.2 mm (0.047 in)




                                      B3M1154A




                                                  94



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