Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 2000-2003 Approved Subaru Legacy 2000 2000 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5TCD00L18823
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SERVICE PROCEDURE [W19A0] 3-2
19. Low Clutch Drum and Planetary Gear
19. Low Clutch Drum and Planetary Gear
A: DISASSEMBLY
B3M1155A
(1) Snap ring (10) Washer (19) Low clutch piston
(2) Front planetary carrier (11) Retaining plate (20) Lathe cut seal ring
(3) Thrust needle bearing (12) Drive plate (21) Low clutch drum
(4) Rear sun gear (13) Driven plate (22) Needle bearing
(5) Thrust needle bearing (14) Dish plate (23) Inner snap ring
(6) Rear planetary carrier (15) Snap ring (24) One-way clutch
(7) Washer (16) Cover (25) Outer snap ring
(8) Thrust needle bearing (17) Spring retainer
(9) Rear internal gear (18) Lathe cut seal ring
95
3-2 [W19A0] SERVICE PROCEDURE
19. Low Clutch Drum and Planetary Gear
1) Remove snap ring from the low clutch drum. 5) Take out rear internal gear.
B3M1156A B3M1160A
2) Take out front planetary carrier and thrust 6) Remove the snap ring from the low clutch drum.
needle bearing from low clutch drum.
B3M1161A
B3M1157A
7) Remove the retaining plate, drive plates, driven
3) Take out rear sun gear. plates and dish plate.
8) Compress the spring retainer, and remove the
snap ring from the low clutch drum, by using ST1
and ST2.
ST1 498627100 SEAT
ST2 398673600 COMPRESSOR
B3M1158A
4) Take out rear planetary carrier, washer and
thrust needle bearing.
B3M1162A
B3M1159A
96
SERVICE PROCEDURE [W19B0] 3-2
19. Low Clutch Drum and Planetary Gear
9) Install the one-way clutch inner race to the low
clutch drum, and apply compressed air to remove
the low clutch piston.
B3M0960A
10) Remove the one-way clutch inner race.
11) Remove the one-way clutch after taking out
the snap ring.
B3M1163A
12) Remove the needle bearing after taking out
the snap ring.
B3M1164A
B: INSPECTION
1) Drive plate facing for wear and damage
2) Snap ring for wear, return spring for setting and
breakage, and snap ring retainer for deformation
3) Lip seal and lathe cut ring for damage
4) Piston and drum check ball for operation
97
3-2 [W19C0] SERVICE PROCEDURE
19. Low Clutch Drum and Planetary Gear
C: ASSEMBLY
B3M1155A
(1) Snap ring (10) Washer (19) Low clutch piston
(2) Front planetary carrier (11) Retaining plate (20) Lathe cut seal ring
(3) Thrust needle bearing (12) Drive plate (21) Low clutch drum
(4) Rear sun gear (13) Driven plate (22) Needle bearing
(5) Thrust needle bearing (14) Dish plate (23) Inner snap ring
(6) Rear planetary carrier (15) Snap ring (24) One-way clutch
(7) Washer (16) Cover (25) Outer snap ring
(8) Thrust needle bearing (17) Spring retainer
(9) Rear internal gear (18) Lathe cut seal ring
1) Install lathe cut seal ring to low clutch piston. 3) Install spring retainer to low clutch piston.
2) Fit the low clutch piston to the low clutch drum.
B3M1166A
B3M1165A
98
SERVICE PROCEDURE [W19C0] 3-2
19. Low Clutch Drum and Planetary Gear
4) Install ST to low clutch drum. 7) Check the low clutch for operation.
ST 498437100 LOW CLUTCH PISTON Set the one-way clutch inner race, and apply com-
GUIDE pressed air for checking.
B3M1167A B3M0960A
5) Set the cover on the piston with a press using 8) Checking low clutch clearance
ST1 and ST2, and attach the snap ring. Measure the gap between the retaining plate and
CAUTION: the operation of the low clutch.
Be careful not to fold cover seal during instal- NOTE:
lation. Before measuring clearance, place the same thick-
NOTE: ness of shim on both sides to prevent retaining
After installing snap ring, remove ST1, ST2 and plate from tilting.
ST3. If the clearance is out of the specified range, select
a proper retaining plate so that the standard clear-
ST1 498627100 SEAT ance can be obtained.
ST2 398673600 COMPRESSOR
ST3 498437100 LOW CLUTCH PISTON Standard value:
GUIDE 0.7 -- 1.1 mm (0.028 -- 0.043 in)
Allowable limit:
1.6 mm (0.063 in)
B3M1168B
6) Install the dish plate, driven plates, drive plates, B3M0975A
and retaining plate, and secure with the snap ring.
NOTE: Available retaining plates
Pay attention to the orientation of the dish plate. Part No. Thickness mm (in)
31567AA830 3.8 (0.150)
31567AA840 4.0 (0.157)
31567AA850 4.2 (0.165)
31567AA860 4.4 (0.173)
31567AA870 4.6 (0.181)
B3M1169A
99
3-2 [W19C0] SERVICE PROCEDURE
19. Low Clutch Drum and Planetary Gear
9) Install washer to rear internal gear. 12) Install washer to rear planetary carrier.
NOTE:
Make sure washer tooth is inserted into hole on
planetary carrier.
B3M1170A
10) Install rear internal gear.
B3M1172A
13) Install rear planetary carrier to low clutch
drum.
B3M1160A
11) Install thrust needle bearing.
CAUTION:
Install thrust needle bearing in the correct B3M1159A
direction.
14) Install thrust needle bearing to rear planetary
carrier.
CAUTION:
Install thrust needle bearing in the correct
direction.
B3M1171A
B3M1173
100
SERVICE PROCEDURE [W19C0] 3-2
19. Low Clutch Drum and Planetary Gear
15) Install rear sun gear. 18) Install snap ring to low clutch drum.
NOTE:
Pay attention to the orientation of the rear sun
gear.
B3M1156A
19) Install the needle bearing, and secure with the
snap ring.
B3M1158A
16) Install thrust needle bearing to front planetary
carrier.
NOTE:
Pay attention to the orientation of the thrust needle
bearing.
B3M1164A
20) Install the one-way clutch, one-way clutch
inner race and plate, and secure with the snap ring.
NOTE:
Set the inner race. Make sure that the forward
clutch is free in the clockwise direction and locked
B3M1174A
in the counterclockwise direction, as viewed from
the front of the vehicle.
17) Install front planetary carrier to low clutch
drum.
B3M1175A
B3M1157A
101
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