Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 2000-2003 Approved Subaru Legacy 2000 2000 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5TCD00L18823

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MSA5TCD00L18823


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                                SERVICE PROCEDURE                                   [W19A0] 3-2
                                                             19. Low Clutch Drum and Planetary Gear


19. Low Clutch Drum and Planetary Gear
A: DISASSEMBLY




                                                                                                B3M1155A


(1)   Snap ring                 (10)   Washer                      (19)   Low clutch piston
(2)   Front planetary carrier   (11)   Retaining plate             (20)   Lathe cut seal ring
(3)   Thrust needle bearing     (12)   Drive plate                 (21)   Low clutch drum
(4)   Rear sun gear             (13)   Driven plate                (22)   Needle bearing
(5)   Thrust needle bearing     (14)   Dish plate                  (23)   Inner snap ring
(6)   Rear planetary carrier    (15)   Snap ring                   (24)   One-way clutch
(7)   Washer                    (16)   Cover                       (25)   Outer snap ring
(8)   Thrust needle bearing     (17)   Spring retainer
(9)   Rear internal gear        (18)   Lathe cut seal ring




                                                   95
3-2   [W19A0]                        SERVICE     PROCEDURE
19. Low Clutch Drum and Planetary Gear


1) Remove snap ring from the low clutch drum.         5) Take out rear internal gear.




                                    B3M1156A                                                 B3M1160A

2) Take out front planetary carrier and thrust        6) Remove the snap ring from the low clutch drum.
needle bearing from low clutch drum.




                                                                                             B3M1161A
                                    B3M1157A
                                                      7) Remove the retaining plate, drive plates, driven
3) Take out rear sun gear.                            plates and dish plate.
                                                      8) Compress the spring retainer, and remove the
                                                      snap ring from the low clutch drum, by using ST1
                                                      and ST2.
                                                      ST1 498627100 SEAT
                                                      ST2 398673600 COMPRESSOR




                                    B3M1158A

4) Take out rear planetary carrier, washer and
thrust needle bearing.

                                                                                             B3M1162A




                                    B3M1159A




                                                 96
                                      SERVICE PROCEDURE                            [W19B0] 3-2
                                                            19. Low Clutch Drum and Planetary Gear


9) Install the one-way clutch inner race to the low
clutch drum, and apply compressed air to remove
the low clutch piston.




                                        B3M0960A

10) Remove the one-way clutch inner race.
11) Remove the one-way clutch after taking out
the snap ring.




                                        B3M1163A

12) Remove the needle bearing after taking out
the snap ring.




                                        B3M1164A



B: INSPECTION
1) Drive plate facing for wear and damage
2) Snap ring for wear, return spring for setting and
breakage, and snap ring retainer for deformation
3) Lip seal and lathe cut ring for damage
4) Piston and drum check ball for operation




                                                       97
3-2   [W19C0]                        SERVICE            PROCEDURE
19. Low Clutch Drum and Planetary Gear


C: ASSEMBLY




                                                                                                                  B3M1155A


(1)   Snap ring                       (10)   Washer                               (19)   Low clutch piston
(2)   Front planetary carrier         (11)   Retaining plate                      (20)   Lathe cut seal ring
(3)   Thrust needle bearing           (12)   Drive plate                          (21)   Low clutch drum
(4)   Rear sun gear                   (13)   Driven plate                         (22)   Needle bearing
(5)   Thrust needle bearing           (14)   Dish plate                           (23)   Inner snap ring
(6)   Rear planetary carrier          (15)   Snap ring                            (24)   One-way clutch
(7)   Washer                          (16)   Cover                                (25)   Outer snap ring
(8)   Thrust needle bearing           (17)   Spring retainer
(9)   Rear internal gear              (18)   Lathe cut seal ring

1) Install lathe cut seal ring to low clutch piston.           3) Install spring retainer to low clutch piston.
2) Fit the low clutch piston to the low clutch drum.




                                                                                                               B3M1166A
                                        B3M1165A




                                                         98
                                        SERVICE PROCEDURE                                         [W19C0] 3-2
                                                                           19. Low Clutch Drum and Planetary Gear


4) Install ST to low clutch drum.                              7) Check the low clutch for operation.
ST 498437100 LOW CLUTCH PISTON                                 Set the one-way clutch inner race, and apply com-
                   GUIDE                                       pressed air for checking.




                                          B3M1167A                                                         B3M0960A

5) Set the cover on the piston with a press using              8) Checking low clutch clearance
ST1 and ST2, and attach the snap ring.                         Measure the gap between the retaining plate and
CAUTION:                                                       the operation of the low clutch.
Be careful not to fold cover seal during instal-               NOTE:
lation.                                                        Before measuring clearance, place the same thick-
NOTE:                                                          ness of shim on both sides to prevent retaining
After installing snap ring, remove ST1, ST2 and                plate from tilting.
ST3.                                                           If the clearance is out of the specified range, select
                                                               a proper retaining plate so that the standard clear-
ST1   498627100      SEAT                                      ance can be obtained.
ST2   398673600      COMPRESSOR
ST3   498437100      LOW CLUTCH PISTON                         Standard value:
                     GUIDE                                         0.7 -- 1.1 mm (0.028 -- 0.043 in)
                                                               Allowable limit:
                                                                   1.6 mm (0.063 in)




                                          B3M1168B

6) Install the dish plate, driven plates, drive plates,                                                    B3M0975A
and retaining plate, and secure with the snap ring.
NOTE:                                                                         Available retaining plates
Pay attention to the orientation of the dish plate.                     Part No.                 Thickness mm (in)
                                                                      31567AA830                     3.8 (0.150)
                                                                      31567AA840                     4.0 (0.157)
                                                                      31567AA850                     4.2 (0.165)
                                                                      31567AA860                     4.4 (0.173)
                                                                      31567AA870                     4.6 (0.181)




                                          B3M1169A



                                                          99
3-2   [W19C0]                        SERVICE          PROCEDURE
19. Low Clutch Drum and Planetary Gear


9) Install washer to rear internal gear.                    12) Install washer to rear planetary carrier.
                                                            NOTE:
                                                            Make sure washer tooth is inserted into hole on
                                                            planetary carrier.




                                           B3M1170A

10) Install rear internal gear.
                                                                                                    B3M1172A

                                                            13) Install rear planetary carrier to low clutch
                                                            drum.




                                           B3M1160A

11) Install thrust needle bearing.
CAUTION:
Install thrust needle bearing in the correct                                                        B3M1159A
direction. 
                                                            14) Install thrust needle bearing to rear planetary
                                                            carrier.
                                                            CAUTION:
                                                            Install thrust needle bearing in the correct
                                                            direction. 




                                           B3M1171A




                                                                                                     B3M1173




                                                      100
                                       SERVICE PROCEDURE                                         [W19C0] 3-2
                                                                          19. Low Clutch Drum and Planetary Gear


15) Install rear sun gear.                                    18) Install snap ring to low clutch drum.
NOTE:
Pay attention to the orientation of the rear sun
gear.




                                                                                                      B3M1156A

                                                              19) Install the needle bearing, and secure with the
                                                              snap ring.
                                         B3M1158A

16) Install thrust needle bearing to front planetary
carrier.
NOTE:
Pay attention to the orientation of the thrust needle
bearing.



                                                                                                      B3M1164A

                                                              20) Install the one-way clutch, one-way clutch
                                                              inner race and plate, and secure with the snap ring.
                                                              NOTE:
                                                              Set the inner race. Make sure that the forward
                                                              clutch is free in the clockwise direction and locked
                                         B3M1174A
                                                              in the counterclockwise direction, as viewed from
                                                              the front of the vehicle.
17) Install front planetary carrier to low clutch
drum.




                                                                                                      B3M1175A


                                         B3M1157A




                                                        101



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