Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Echo 2000-2002 Approved techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 02echorm mx mxa insp

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                                                                                                 MX-19
                           MANUAL TRANSAXLE    -   MANUAL TRANSAXLE ASSEMBLY
                                                                                                   MX0AB-01


                                       INSPECTION
                                       1.     INSPECT 5TH GEAR SYNCHRONIZER RING
                                       (a)    Check for wear or damage.
                                       (b)    Check the braking effect of the synchronizer ring. Turn the
                                              synchronizer ring in one direction while pushing it to the
                                              gear cone. Check that the ring locks.
                                       If the braking effect is insufficient, apply a small amount of the
                                       fine lapping compound between the synchronizer ring and gear
                             WM0064
                                       cone. Lightly rub the synchronizer ring and gear cone together.
                                       NOTICE:
                                       Ensure the fine lapping compound is completely washed
                                       off after rubbing.
                                       (c) Check again the braking effect of the synchronizer ring.




                                       (d)    Using a feeler gauge, measure the clearance between
                                              the synchronizer ring back and gear spline end.
                                              Minimum clearance: 0.75 mm (0.0295 in.)
                                       If the clearance is less than the minimum, replace the synchro-
                                       nizer ring and gear cone by applying a small amount of the fine
                                       lapping compound.
                                       NOTICE:
                                       Ensure the fine lapping compound is completely washed
                             WM0065    off after rubbing.

                                       2.     INSPECT SHIFT FORK AND HUB SLEEVE CLEAR-
                                              ANCE
                                       Using a feeler gauge, measure the clearance between the hub
                                       sleeve and shift fork.
                                              Maximum clearance: 0.5 mm (0.020 in.)
                                       If the clearance exceeds the maximum, replace the shift fork or
                                       hub sleeve.
                                       3.     REMOVE TRANSAXLE CASE RECEIVER
                             WM0066    Remove the bolt and transaxle case receiver.

                                       4.    IF NECESSARY, REPLACE INPUT SHAFT FRONT
                     SST                     BEARING AND OIL SEAL
                                       (a)   Using SST, remove the input shaft front bearing.
                                             SST 09612-65014




                              N00053



2002 ECHO (RM884U)

                                                         Author :              Date :              900
MX-20
                       MANUAL TRANSAXLE    -   MANUAL TRANSAXLE ASSEMBLY

                                   (b)   Using SST, remove the oil seal.
                        SST              SST 09612-65014

                SST




                          N00160



                                   (c)   Using SST and a hammer, install a new oil seal.
                                         SST 09950- 60010 (09951- 00360), 09950- 70010
   15.8 

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