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                                                                                       MX-31
                     MANUAL TRANSAXLE    -   OUTPUT SHAFT
                                                                                        MX074-03


                                 DISASSEMBLY
                                 1.   INSPECT 1ST AND 2ND GEARS THRUST CLEAR-
                                      ANCE
                                 Using a feeler gauge, measure the thrust clearance.
 2nd Gear                             Standard clearance:
                                      1st gear: 0.10 - 0.40 mm (0.0039 - 0.0157 in.)
  1st Gear                            2nd gear: 0.10 - 0.55 mm (0.0039 - 0.0217 in.)
                                      Maximum clearance:
                        Q05794
                                      1st gear: 0.40 mm (0.0157 in.)
                                      2nd gear: 0.55 mm (0.0217 in.)




                                 2.    INSPECT 1ST AND 2ND GEARS RADIAL CLEAR-
                                       ANCE
                                 Using a dial indicator, measure the radial clearance between
                                 the gear and shaft.
                                       Standard clearance:
                                       KOYO made
                                       0.015 - 0.058 mm (0.0006 - 0.0023 in.)
                                       NSK made:
                        SM0137         0.015 - 0.056 mm (0.0006 - 0.0022 in.)
                                       KOYO made: 0.058 mm (0.0023 in.)
                                       NSK made: 0.056 mm (0.0022 in.)
                                 If the clearance exceeds the maximum, replace the gear,
                                 needle roller bearing or shaft.




                                 3.    REMOVE REAR BALL BEARING, 4TH DRIVEN GEAR
     SST
                                       AND OUTPUT GEAR SPACER FROM OUTPUT SHAFT
                                 (a)   Using SST and a press, remove the rear ball bearing and
                                       4th driven gear.
                                       SST 09950-00020
                                 (b)   Remove the output gear spacer.



                        CM0065



2002 ECHO (RM884U)

                                                  Author :           Date :             912
MX-32
                     MANUAL TRANSAXLE    -   OUTPUT SHAFT

                                 4.    REMOVE 3RD DRIVEN GEAR, 2ND GEAR, NEEDLE
                                       ROLLER BEARING AND SYNCHRONIZER RING
                                 (a)   Shift the reverse gear into the 1st gear.




                        N00074



                                 (b)  Using SST and a press, remove the 3rd driven gear and
        SST                           2nd gear.
                                      SST 09950-00020
                                 (c) Remove the needle roller bearing and synchronizer ring.
                                 5.   REMOVE SNAP RING
                                 Using 2 screwdrivers and a hammer, tap out the snap ring.



                       MT0063



                                 6.    REMOVE REVERSE GEAR ASSEMBLY, 1ST GEAR,
                                       SYNCHRONIZER RING, NEEDLE ROLLER BEARING,
                                       THRUST WASHER AND BALL
                                 (a)   Using a press, remove the reverse gear assembly, 1st
                                       gear and synchronizer ring.
                                 (b)   Remove the needle roller bearing, thrust washer and ball.



                        N00076



                                 7.    DISASSEMBLE REVERSE GEAR ASSEMBLY
                                 (a)   Using a screwdriver, remove the 2 shifting key springs
                                       and 3 shifting keys from the No. 1 clutch hub.
                                 (b)   Remove the reverse gear from the No. 1 clutch hub.




                       CM0142




2002 ECHO (RM884U)

                                                   Author :             Date :             913



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