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MANUAL TRANSAXLE - OUTPUT SHAFT
MX074-03
DISASSEMBLY
1. INSPECT 1ST AND 2ND GEARS THRUST CLEAR-
ANCE
Using a feeler gauge, measure the thrust clearance.
2nd Gear Standard clearance:
1st gear: 0.10 - 0.40 mm (0.0039 - 0.0157 in.)
1st Gear 2nd gear: 0.10 - 0.55 mm (0.0039 - 0.0217 in.)
Maximum clearance:
Q05794
1st gear: 0.40 mm (0.0157 in.)
2nd gear: 0.55 mm (0.0217 in.)
2. INSPECT 1ST AND 2ND GEARS RADIAL CLEAR-
ANCE
Using a dial indicator, measure the radial clearance between
the gear and shaft.
Standard clearance:
KOYO made
0.015 - 0.058 mm (0.0006 - 0.0023 in.)
NSK made:
SM0137 0.015 - 0.056 mm (0.0006 - 0.0022 in.)
KOYO made: 0.058 mm (0.0023 in.)
NSK made: 0.056 mm (0.0022 in.)
If the clearance exceeds the maximum, replace the gear,
needle roller bearing or shaft.
3. REMOVE REAR BALL BEARING, 4TH DRIVEN GEAR
SST
AND OUTPUT GEAR SPACER FROM OUTPUT SHAFT
(a) Using SST and a press, remove the rear ball bearing and
4th driven gear.
SST 09950-00020
(b) Remove the output gear spacer.
CM0065
2002 ECHO (RM884U)
Author : Date : 912
MX-32
MANUAL TRANSAXLE - OUTPUT SHAFT
4. REMOVE 3RD DRIVEN GEAR, 2ND GEAR, NEEDLE
ROLLER BEARING AND SYNCHRONIZER RING
(a) Shift the reverse gear into the 1st gear.
N00074
(b) Using SST and a press, remove the 3rd driven gear and
SST 2nd gear.
SST 09950-00020
(c) Remove the needle roller bearing and synchronizer ring.
5. REMOVE SNAP RING
Using 2 screwdrivers and a hammer, tap out the snap ring.
MT0063
6. REMOVE REVERSE GEAR ASSEMBLY, 1ST GEAR,
SYNCHRONIZER RING, NEEDLE ROLLER BEARING,
THRUST WASHER AND BALL
(a) Using a press, remove the reverse gear assembly, 1st
gear and synchronizer ring.
(b) Remove the needle roller bearing, thrust washer and ball.
N00076
7. DISASSEMBLE REVERSE GEAR ASSEMBLY
(a) Using a screwdriver, remove the 2 shifting key springs
and 3 shifting keys from the No. 1 clutch hub.
(b) Remove the reverse gear from the No. 1 clutch hub.
CM0142
2002 ECHO (RM884U)
Author : Date : 913
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