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                                                                                           MX-33
                     MANUAL TRANSAXLE    -   OUTPUT SHAFT
                                                                                             MX075-04


                                 INSPECTION
                                 1.     INSPECT SYNCHRONIZER RING
                                 (a)    Check for wear or damage.
                                 (b)    Check the braking effect of the synchronizer ring. Turn the
                                        synchronizer ring in one direction while pushing it to the
                                        gear cone. Check that the ring locks.
                                 If the braking effect is insufficient, apply a small amount of the
                                 fine lapping compound between the synchronizer ring and gear
                       WM0064
                                 cone. Lightly rub the synchronizer ring and gear cone together.
                                 NOTICE:
                                 Ensure the fine lapping compound is completely washed
                                 off after rubbing.
                                 (c) Check again the braking effect of the synchronizer ring.




                                 (d)    Using a feeler gauge, measure the clearance between
                                        the synchronizer ring back and gear spline end.
                                        Minimum clearance: 0.75 mm (0.0295 in.)
                                 If the clearance is less than the minimum, replace the synchro-
                                 nizer ring and apply a small amount of the fine lapping com-
                                 pound on gear cone.
                                 NOTICE:
                                 Ensure the fine lapping compound is completely washed
                       WM0065    off after rubbing.

                                 2.     INSPECT SHIFT FORK AND REVERSE GEAR CLEAR-
                                        ANCE
                                 Using a feeler gauge, measure the clearance between the re-
                                 verse gear and shift fork.
                                        Maximum clearance: 0.35 mm (0.014 in.)
                                 If the clearance exceeds the maximum, replace the shift fork or
                                 reverse gear.

                       WM0066



                                 3.     INSPECT OUTPUT SHAFT
                                 (a)    Check the output shaft for wear or damage.
 A       B       C
                                 (b)    Using a micrometer, measure the outer diameter of the
                                        output shaft journal surface.
                                        Minimum outer diameter:
                                        Part A: 32.985 mm (1.2986 in.)
                                        Part B: 37.985 mm (1.4955 in.)
                                        Part C: 31.985 mm (1.2592 in.)
                        MT0071   If the outer diameter is less than the minimum, replace the out-
                                 put shaft.
2002 ECHO (RM884U)

                                                   Author :             Date :               914
MX-34
                     MANUAL TRANSAXLE   -   OUTPUT SHAFT

                                (c)    Using a dial indicator, check the shaft runout.
                                       Maximum runout: 0.03 mm (0.0012 in.)
                                If the runout exceeds the maximum, replace the output shaft.




                       CM0015




2002 ECHO (RM884U)

                                                  Author :           Date :             915

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